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Specifications 

Cyclone 212 Product Specifications

 

Construction Type

 

Inverter (IGBT based, Digital Control)

 

Input Voltage

 

120V OR 240 V  (± 10%)  50/60 Hz  Auto

-

Adjusting

 

Phase

 

1 Phase 50/60Hz

 

I1MAX  Current Rating (Inrush Amps)

 

120V: 33A   

 

240V:  40A

 

I1EFF  Current Rating (Rated Amps)

 

120V: 20A   

 

240V: 20A

 

OCV

 

60V  MIG/ Stick

 

MIG Duty Cycle @ Rated Outputs (Rated at 40

° 

C/104  F) 

 

120V: 35% @ 125A, 60% @ 100A,100% @ 80A) 

 

240V: 15% @ 230A, 35% @ 200A, 60% @ 160A,100% @ 130A

 

Stick Duty Cycle  @ Rated Outputs (Rated at 40

° 

C/104 F )

 

120V: 35% @ 100A, 60% @ 80A, 100% @ 60A

 

240V: 35% @ 160A, 60% @130A, 100% @ 100A

 

MIG Output Range V/A (DC Output Only)

 

120V:  15.5

-

20.25V/ 30

-

125A     

 

240V: 15.5

-

25.5V/ 30

-

230A

 

Stick Output Range V/A (DC Output Only) 

 

120V:  20.4

-

24V/10

-

100A   

 

 240V:  20.4

-

26.4V/10

-

160A

 

MIG Wire Feed Speed:

 

120V: 60

-

400 IPM   

 

240V: 60

-

600 IPM

 

MIG Inductance

 

1

-

100% 

 

MIG Burn Back Time

 

0

-

2 Seconds

 

MIG Spot Time

 

.5

-

15 Seconds

 

MIG Stitch Time

 

0

-

15 Seconds

 

MIG Wire Size Handling Capability 

 

.023”

-

.045” 

(with optional drive roll and contact tip sizes)

 

MIG Spool Size

 

4” 

or 

8”

 

MIG Drive Roll Sizes Included 

 

.030” / .035” 

(.8mm / .9mm)  V

-

Groove for MIG

 

.030” / .035” 

(.8mm / .9mm) Serrated Groove for Flux

-

Core

 

Pre Flow Time

 

Auto, 1

-

10S

 

Post Flow Time

 

Auto, 0

-

10S

 

Stick Hot Start Time

 

0

-

2 Seconds

 

Stick Hot Start Intensity

 

0

-

100% above set Amperage )

 

Stick Arc Force

 

0

-

100% above set Amperage 

 

Stick 6010 Capable

 

No. Use E6011 as substitute. 

 

MIG Gun Type/Length/ Connector Type

 

Innotec MB15AK Series 12.5 ft/ 3m w/ Euro Quick Connect

 

250A Work Clamp with Cable Length

 

6.5 ft (2m) DINSE 35/50  (1/2 nom. dia.)

 

250A Stick Electrode Holder Length

 

9.5 ft (3m) DINSE 35/50  

(1/2” 

nom. dia.)

 

Power Cable Length

 

6.5 ft (2m)

 

Power Plug Type for Single Phase Operation 240V

 

NEMA 6

-

50P (Standard  240V Welder Type)

 

Cooling Type

 

Full Time, High Volume Fan(s)

 

Dimensions (Approximate)

 

17.5” 

H X 

9.75” 

W X 

26” 

L (445mm X 248mm X 661mm)

 

Weight (Bare Unit with Cord and Handles Attached) 

 

56 lbs.

 

Ingress Protection Rating 

 

IP21S

 

*Duty Cycle

 

Duty Cycle is simply the amount of time out 
of a 10 minute period in which the unit can 
operate.  For example, this unit has a duty 
cycle of 15% at maximum output, that 
means that the unit can be operated for 1.5 
minutes out of 10 minutes.  This is rated for 
continuous or intermittent use during the 10 
minute period of time. This rating standard 
(United States) is based on a maximum 
ambient temperature of 40 C. Operating 
above this point, or at lower temperatures 
with high humidity may reduce the duty 
cycle rating. Of course, the duty cycle will 
increase somewhat as ambient temperature  
and output Amps drops as well.  Regardless, 
the duty cycle is not controlled by a timer.  
Rather, a heat sensor located on a heat sink 
near the critical power components of the 
welder signals overheat. If the operating 
temperature of the unit is exceeded, welding 
output will stop and an over

-

temperature 

warning light/error code will be displayed on 
the screen.  If a duty cycle event occurs, do 
not turn the unit off!  Allow the welder to 
continue to run at idle for at least 10

-

15 

minutes until the temperature has fallen 
enough to reset the sensor and over

-

temperature warning light

.  Even if the unit 

resets, allow the unit to cool for a full 15 
minutes, or the duty cycle will be more 
quickly triggered since the unit resets just 
below the heat threshold. The fan(s) should 
be allowed to continue to cool for a full 15 
minutes without welding/cutting activity after 
a duty cycle shut down has occurred. 

After 

15 minutes of cooling, you may switch the 
unit off if you are finished welding.  If the 
unit does not automatically reset after 15 
minutes, turn the unit off. Wait for 15 sec-
onds before turning the  machine back on.  
If the unit does not reset,  contact technical 
support for further advice and assistance. As 
a best practice, before shut down, if you 
have been welding continuously for extend-
ed periods of time, keep your unit on for 10 
additional minutes to allow it to cool 
down.The intentional and/or repeated trig-
gering of the duty cycle protection feature 
on this unit will shorten the lifespan of the 
unit

s electronics and can weaken internal 

components. Overheating your unit repeat-
edly takes a cumulative toll on the unit. 

 

Breaker Sizing and Wiring Requirements

 

Before installation of this unit in any facility, always consult a licensed local electrician familiar with the requirements of properly wiring a welder into the electrical supply. 

Refer to 

the National Electric Code (NEC) and local codes.  If needed, refer the electrician to Article 630 of the NEC during consultation to determine proper application and wiring needs. 
Use the I1MAX  and the I1EFF  ratings listed above to determine the proper breaker and conductor (wire) sizing required. Everlast welders are designed around use in industrial 
wiring applications and are intended to be used with modern electrical systems. Household wiring may need to be upgraded before this welder may be installed.  Additional HF 
protection and isolation may be needed if this welder interferes with the operation of electrical/electronic equipment. WARNING! Do not modify welder wiring. This unit meets the 
standards for conductor sizing on the power cable and takes into account power cable length, duty cycle and rated current. 

 

Содержание Cyclone 212

Страница 1: ...USA North America Everlast Power Equipment 120 240V Welders Plasma Cutters Multi Process Safety Setup and General Use Guide For The Cyclone 212 FUNCTION MIG Stick Welder PURCHASE DATE MODEL NAME SERI...

Страница 2: ...IT AND INSPECTION 14 CONNECTING YOUR UNIT TO THE POWER SOURCE AND WIRING INFORMATION 15 SHIELDING GAS CONNECTION AND SELECTION 16 SELECTING POLARITY AND INSTALLING TORCHES 17 INSTALLING THE MIG WIRE A...

Страница 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Страница 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Страница 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Страница 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Страница 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding cutting poses shock and electrocution risks Keep this we...

Страница 8: ...s vapor are harmful and can lead to organ failure and death If degreasing of a part is necessary use Acetone or an approved pre weld cleaner Use the proper personal protec tive equipment PPE when hand...

Страница 9: ...Minimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Страница 10: ...ed in For best practice do not start or stop the generator with this unit plugged in even if it is turned off Unplug the unit before shutting down the generator If using with a welder generator make s...

Страница 11: ...mponents of the welder If the operating temperature of the unit is exceeded welding output will stop and an over temperature warning light error code will be displayed on the panel If a duty cycle eve...

Страница 12: ...energy Additionally all cords and welding leads should be twisted together and run directly to the work without coils or excess cabling Normally this will not be required but it is supplied in the ca...

Страница 13: ...s drops as well Regardless the duty cycle is not controlled by a timer Rather a heat sensor located on a heat sink near the critical power components of the welder signals overheat If the operating te...

Страница 14: ...part check the con sumable kit bag and box before calling Everlast for replacement If you are missing parts call 1 877 755 9353 ext 206 for help Only in the USA for other areas contact the distributo...

Страница 15: ...6 50 Plug to the NEMA 5 15 Plug to allow the unit to be used with 120V input without further modification of the welder No wiring or buss bar changes are required Once the unit is plugged in it will...

Страница 16: ...nge throughout the industry However in the industry this unit is designed to be used with 98 2 Ar CO2 blend when welding Stainless Steel While there are other gas choices such as TriMix this is typica...

Страница 17: ...ss or something similar Regard less the top terminal is positive and the bottom terminal is negative For MIG the wire feeder cable should be connected to the top positive ter minal with via the provid...

Страница 18: ...G welding to prevent accidental arc striking and damage Remove the MIG torch while stick welding for the same reason The stick and MIG torch terminals will remain live despite the mode that has been s...

Страница 19: ...transfer For upper range use and materials 3 16 and over 035 is advisable Remember if you change wire size or type you will need to either flip the lower drive roll over or completely change the drive...

Страница 20: ...wire you will generally tension to at least 4 on the dial For flux cored wire it may be only two or three Wire diameter also plays a small part in the amount of required ten sion that is needed Regar...

Страница 21: ...mains vacant For Flux Cored connect the work clamp For Plasma connect the work clamp 4 Control Connector For Plasma the torch switch wire connects here For the Spool Gun the control circuit wire goes...

Страница 22: ...t off switch Other regions may vary and may have a different plug type or no plug at all Use the sup plied adapter to convert to 120V operation 3 HF Ground Service Bolt For use in a combined effort to...

Страница 23: ...ust The actual direction may go either up and down or left and right depending upon the function level you are adjusting or selecting 7 Right Side Navigation Use the up and down arrow keys to navigate...

Страница 24: ...letely through the left or right side functions and parame ters you will eventually cycle back to the default parameter area voltage wire speed amperage etc and the numbers will brighten to indicate t...

Страница 25: ...Minute IPM and in Meters Per Minute m Min This is the default setting for the right side After 5 seconds of no input When the Wire Feed Speed is selected for adjustment the display will brighten in co...

Страница 26: ...the need for constant trimming of the wire before restarting Use a setting of 1 to 3 seconds to begin with for most applications Smaller diameter wires need less burn back time Use the left Up and Dow...

Страница 27: ...ng It offsets the drop in voltage by injecting extra amps into the weld when voltage drops below 20V This enables the amperage to react aggressively or mildly depending upon set tings to prevent arc o...

Страница 28: ...ill activate the Pow erSet Screen for the process you are using Each process allows the use of PowerSet Once activated you will be ready to begin entering the information you need Using PowerSet Mode...

Страница 29: ...e on a black background and display either AUTO or N A above them These will be blocked from access and will be automatically set for you If you desire con trol of these settings then deselect the Pow...

Страница 30: ...ch whine to it If these sounds are present look at the arc to see if it is steady and producing low amounts of spatter If large amounts of spatter are present the puddle seems fluid appears wet and th...

Страница 31: ...e used depending upon the application Weaves are employed for a number of reasons Weaves are often considered to have a more pleasing appearance and can help bridge gaps where fit up is a problem A we...

Страница 32: ...ner metal gauges consider using one of these groove joints for best welding results When grinding or cutting the bevels especially with a single V groove it may be beneficial to leave a small land wit...

Страница 33: ...ance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This balances the heat on both sides of t...

Страница 34: ...34 Component Identification and Explanation INNOTEC 15 SERIES MIG TORCH PARTS BREAKDOWN MB15AK Style...

Страница 35: ...80 for best results The arc force control setting will vary from person to per son as well with different rod angles positions and arc lengths all factoring into the arc force control performance If...

Страница 36: ...tart by set ting Hot Start to somewhere between 30 and 50 and set hot start time to 5 1 seconds Adjust in increments of 5 up or down to obtain best starting results When welding the weld will be slowe...

Страница 37: ...d or broken fan Damaged Sensor Allow to cool for 15 minutes while switched on even if code disappears Check Fans Fans should run continuously Contact Everlast Tech Support Contact Everlast Tech Suppor...

Страница 38: ...a rag to clean metal 6 Weld quality is poor Weld is dirty oxidized or porous Drafty conditions The welder is located on the workpiece and is blowing gas off due to fan activity Solenoid is sticking Fo...

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