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9

SCHEDULED MAINTENANCE

4 • 

The following items must be check ed during scheduled maintenance:

A • Check and clean the screen of the water solenoid (63) valve.

B • Clean the gas condenser (25).

C • Clean the plastic trough (35) and the trough's water sensors (55 and 67).

D • Clean the ice tank (6), checking for incrustation or blocking, both in the draining tray and the tank's drain (6).

E • Check if the machine is leveled.

F • Check if the fan blade (24) rotates freely and if it is well balanced (there should be no vibrations when it is 
operating).

G • Check if the finned axis (50) rotates freely , also observing gaps in the finned axis' bearings (41). (see p. 30 
item 3.3)

H • Check the water level in the plastic trough (35). The level determines the size of the ice cubes. If you want to 
increase or decrease cube size, verify item 3, sub-item 3.2, failure management, p. 30 (Adjustment of water level 
and ice cube height) contained in this manual.

I • Check the wear of the sintered bronze bushings (32) on the plastic trough (35).

J • Check the filtering cartridge. When replaced, it should be by the same or similar model, in order to reduce the 
corrosive effect of chlorine on the stainless steel, as well as ensuring the best quality of ice produced.

Before starting maintenance, unplug the machine and remove the machine's cover (1), except for 
the EGC-150MA model.

For the EGC-150MA model: 

Remove the right side plate (16), loosen the fixation screws, open the frontal lid or 

the right side plate (16).

1 • Maintenance and cleaning schedules are suggested to keep your equipment in good condition. Cleaning 

varies especially depending on the location of the installation, water conditions and the volume of ice produced.    

We recommend that maintenance be carried out every 6 months.

2 • The replacement of the power cord should only be carried out by the manufacturer. Authorized Technical 

Assistance or a qualified professional, in order to avoid risks for the user and damage to your equipment.

3 • Filtering Cartridge Replacement

Your equipment is supplied with an activated carbon filter. The service life of the filter is 6 months and it 

depends on the quantity and quality of water passing through the filter cartridge, which aims at retaining 

impurities, reducing chlorine, strange odors and flavors in the water, as well as minimizing the corrosive 

effect of chlorine on the stainless steel. The filtering cartridge, which is located inside the filter, does not 

allow cleaning after saturation, so it should be changed.

Содержание EGC 100 A / 150 A

Страница 1: ...LID FOR UNITS PRODUCED SINCE SEPTEMBER 2015 ICE CUBE MACHINES EGC 50 A EGC 75 A EGC 100 A 150 A EGC 150 MA EGC 150 MA 140 EGC 150 MA 250 EGC 300 MA 250 SINCE 1966 TECHNICAL MANUAL MAR O 2017 REV 17033...

Страница 2: ...DOES NOT REACH THE LOWEST POINT 4 SYMPTOM BY PASS CYCLE OVER 2 MINUTES 5 SYMPTOM TROUGH 35 IS SUSPENDED BUT DOES NOT REACH THE LOWEST POINT 6 SYMPTOM TROUGH 35 IS SUSPENDED BUT DOES NOT REACH THE HIG...

Страница 3: ...LO DIMENS ES A L P cm COMPRESSOR HP NOMINAL MASSA DO APARELHO G S HFC MASSA DO G S REFRIGERANTE EGC 75A EGC 150A 111 x 89 x 54 78 kg 2 x 1 3 R 134a 2 x 225 g MODEL DIMENSIONS A L P cm COMPRESSOR NOMIN...

Страница 4: ...5 EGC 150MA 220V 2 5 MODEL COMPRESSOR MODEL EMBRACO FFI 12 HBX EGC 75A EGC 100A EGC 150A EGC 150MA TECUMSEH AE4430Y AE 540 EMBRACO FFI 8 5 HBK EGC 50A TECUMSEH AE4450Y AE 660 EGC 75A EGC 100A EGC 150A...

Страница 5: ...EGC 150 MA 140 EGC 150 MA 250 EGC 300 MA 250 MODELS AND POSSIBLE CONFIGURATIONS 4 EGC 75 A EGC 100 A 150 A EGC 150 MA EGC 50 A...

Страница 6: ...ling the equipment A Check if the place has drinking water B The equipment must be leveled C Check if the fan blades 24 turn freely D Make sure the voltage of the power supply network is in accordance...

Страница 7: ...try point Notes 1 Diagram for installer s guidance only 2 Items 2 and 3 of the installation diagram are not an integral part of the equipment 3 The buyer is responsible for installing the equipment 4...

Страница 8: ...s solenoid valve 28 Allows the hot coolant gas to enter the evaporator directly causing the ice to detach therefrom J Water solenoid valve 63 Its function is to fill the water trough at the beginning...

Страница 9: ...ary stop this action avoids the residual water which is close to zero degrees from reaching the tank thermostat 61 and switching off the Ice Machine unnecessarily 4 OPERATION OF THE TANK THERMOSTAT 8...

Страница 10: ...the stainless steel as well as ensuring the best quality of ice produced Before starting maintenance unplug the machine and remove the machine s cover 1 except for the EGC 150MA model For the EGC 150M...

Страница 11: ...E EGC 150A NAME OF MAIN COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 25 26 27 28 29 30 31 32 33 35 37 34 36 38 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59...

Страница 12: ...OVERVIEW EGC 50A COVER COOLING SYSTEM...

Страница 13: ...OVERVIEW EGC 75A EGC 100A AND EGC 150A In the EGC 150A model there are two compressors and two fans...

Страница 14: ...13 I OVERVIEW EGC 150MA I...

Страница 15: ...14 COOLING SYSTEM EGC 50A EGC 75A EGC 100A AND EGC 150A I COOLING SYSTEM EGC 150MA I...

Страница 16: ...ELECTRICAL ELECTRONIC PART...

Страница 17: ...TROUGH DISPLACEMENT SYSTEM DISPLACEMENT ARM ASSEMBLY TROUGH...

Страница 18: ...LVE WATER LEVEL SENSOR RELAY START UP CAPACITOR START UP CAPACITOR FAN THERMAL PROTECTOR WATER LEVEL SENSOR MICRO GEAR MOTOR END OF CYCLE MICROSWITCH CIRCUIT BOARD REDUCER GAS VALVE WATER VALVE FAN MI...

Страница 19: ...Y START UP CAPACITOR PHASE PHASE THERMAL PROTECTOR PHASE THERMAL PROTECTOR PHASE START UP CAPACITOR RELAY MODEL AE 4450 Y THERMAL PROTECTOR CIRCUIT BOARD MICRO GEAR MOTOR END OF CYCLE MICROSWITCH REDU...

Страница 20: ...When there is an anomaly in this function it controls the main components gear motor 60 micro gear motor 57 gas solenoid valve 28 and water solenoid valve 63 in order to resolve the aforementioned an...

Страница 21: ...water then turns on the gear motor 60 taking the plastic trough 35 to the lowest position and discarding the little water that may have entered A by pass cycle starts and then the circuit board 62 sw...

Страница 22: ...nd the motor gearfor 10 minutes After this period it starts a new attempt at lowering 3 SYMPTOM TROUGH 35 IS LOWERED BUT DOES NOT REACH THE LOWEST POINT Probable causes Damage to the displacement syst...

Страница 23: ...astic lowering grating 4 blocking the passage of the plastic trough 35 reversible defect Lower Reed Switch 58 short circuited irreversible defect Displacement system spring 31 damaged irreversible def...

Страница 24: ...ion the plastic trough 35 descends to the lowest position and starts a by pass cycle to allow the ice cubes which are attached to the evaporator thimbles to detach themselves and fall into the ice tan...

Страница 25: ...NOT WORK PROBABLE CAUSES CORRECTION Tank thermostat 61 is at a very hot position or faulty Adjust or replace the tank thermostat 61 switched off 1 5 C to 4 C Faulty electrical plug Replace the electr...

Страница 26: ...ect and recharge with correct load Dirty condenser 25 Clean the condenser 25 Blocked air circulation Move the machine to an appropriate location Low water level in the plastic trough 35 Adjust the wat...

Страница 27: ...ormer 2 7 CUBES DO NOT DETACH FROM THE EVAPORATOR PROBABLE CAUSES CORRECTION Loss of refrigerant gas Check correct and recharge with correct load Gas solenoid valve 28 does not fully open red LED on C...

Страница 28: ...trough 35 using two oblong screws allowing the position to be moved up or down C B Lowest point The plastic trough 35 will be correctly stopped at the lowest point when touching the rear stop plates...

Страница 29: ...9 have two main purposes 1 To stir the water for improved efficiency of heat exchange with the cube makers in the evaporator 20 2 To control ice thickness To replace the finned axis 50 observe the fol...

Страница 30: ...cro gear motor 57 and see if it works freely If not check the alignment of the right 39 and left panel 44 of the cylinder head 34 and 44 the gap between the bronze bushing 32 any warping on the finned...

Страница 31: ...ure 3 is open If so remove it and before replacing it locate the controlled component that is shorted with the aid of an ohmmeter B There is voltage If there is voltage Before replacing the circuit bo...

Страница 32: ...h the pointer of the voltmeter on the terminal H of the circuit board 62 restart the equipment In up to 8 seconds it should indicate 220V If it does not replace the circuit board 62 Gear motor 60 As t...

Страница 33: ...voltage on the terminals A of the circuit board 62 replace the board If the water solenoid valve 63 does not switch off i e as if water was going straight into the plastic trough 35 switch off the eq...

Страница 34: ...lization to the atmospheric pressure with R 134a coolant Evacuation of the system up to 500 microns Hg These operations aim at obtaining the dilution of non condensable gases in the system so that the...

Страница 35: ...between 0 8 and 1 7kgf cm2 11 and 24 psig The low pressure at the end of the ice cycle is between 0 5 and 0 8 kg cm2 7 and 12 psig The low pressure during the defrosting cycle is between 0 5 and 0 8 k...

Страница 36: ...35...

Страница 37: ...36 EVEREST REFRIGERA O IND E COM LTDA RESERVES THE RIGHT TO MAKE CHANGES TO ITS EQUIPMENT WITHOUT PRIOR NOTICE...

Страница 38: ...assistance please have the machine model invoice and serial number at hand 0800 0240332 assistec everest ind br MANUFACTURER S TECHNICAL ASSISTANCE EVEREST REFRIGERA O IND STRIA COM RCIO LTDA Rua Card...

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