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15

4.0 - TECHNICAL DATA

4.1  TORCH AMPERAGE RATINGS

NOTE:

 Ratings are based on tests that comply with NEMA ARC Welding Section Standard 11-6-1975 for Duty Cycle.  “The

time period of one complete cycle shall be 10 minutes” (60% = 6 minutes).  National Electrical Manufacturers

Association, 2101 L Street N.W. Washington D.C. 20037.

5.0 - TROUBLESHOOTING

100% DUTY CYCLE

60% DUTY CYCLE

CO

2

MIXED

CO

2

MIXED

450 AMP

450

375

550

475

650 AMP

650

550

750

650

Model

MT-450W

MT-650W

Length ........................................ 15.2” (386 mm) ................... 13.0” (330 mm)

Height ........................................... 4.2” (107 mm) ..................... 4.2” (107 mm)

Handle Dilameter ............................ 1.6” (41 mm) ....................... 1.6” (41 mm)

Weight .....................................28.8 oz. (816 gm) ................32.8 oz. (930 gm)

(less service lines)

Water Cooling Requirement: 0.5 Gal./Min. (2 L./Min.)

4.2  SPECIFICATIONS

PROBLEM

POSSIBLE CAUSE

Poor Wire Feed

conduit liner clogged or kinked

incorrect liner size or contact tip

liner cut too short and not seating properly in tip adaptor

drive rolls too tight resulting in scoring of welding wire

welding wire dirty, rusty or too much cast

Short Tip Life

drive rolls too tight resulting in scoring of welding wire

welding wire dirty, rusty or too much cast

uncoated wire being used, increasing usage

wrong tip size

torch being run beyond its amperage range

Torch Overheating

loose retaining screw on quick connect block

insufficient gauge power cable and/or ground cable

loose connector cones and/or cone nuts

torch being run beyond its amperage range

electrical malfunction in power source

poor or no water flow

Weld Porosity

spatter built up in nozzle blocking gas

leaks in gas hose or improper connection

o-rings on power pin are cut or damaged

inner tube loose from connector cone

poor wire feed (see above)

improper shielding gas or welding wire

rusty or poor quality welding wire

parent metal rusty or contaminated or high in sulphur content

gas flow improperly set

Torch Leaking

    Power cable burnt

    Leak in gooseneck

Содержание MT-450W

Страница 1: ...not fully understand these instructions contact your supplier for further information Be sure to read the Safety Precautions before installing or operating this equipment MT 450W MT 650W COOL GRIP Wa...

Страница 2: ...r written approval of the manufacturer The user of this equipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or al...

Страница 3: ...on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden hose...

Страница 4: ...mpressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or im properly maintained equipment can cause injury or death Therefore 1 Always have qualified pe...

Страница 5: ...tor using 5 8 16 mm wrench Removal 450 AMP Pull slip on nozzles off with a clockwise twisting motion Remove contact tip using pliers Remove tip adaptor using 5 8 16 mm wrench NOTE Ensure that all part...

Страница 6: ...p clamps Slide handle back place switch in housing nest housing in handle and tighten screws 2 4 LINER REPLACEMENT STEP 1 Ensure power source is off and torch is removed from feeder before proceeding...

Страница 7: ...d especially on flat wire type conduit liner STEP 1 Remove liner ref Pg 6 Remove nozzle tip and tip adaptor STEP 2 Pull the rear handle up the torch approximately 1 300 mm Unscrew power cable from Eur...

Страница 8: ...able from front of torch and replace with new one STEP 5 From rear of torch slide front handle over hoses Tape hoses together at rear of torch Slide outer jacket over hoses from rear of torch OUTER JA...

Страница 9: ...rear housing over outer jacket Attach Euro body to power cable Attach the gas and water lines to Euro body with new clamps STEP 8 EURO BODY WHITE CONDUIT LINE BLUE WATER LINE POWER WATER LINE RED WAT...

Страница 10: ...52652 952652 SWITCH 7 952653 952653 SWITCH HOUSING WITH SCREWS 8 952651 952651 FRONT HANDLE 9 952656 952656 SWITCH LEAD CONNECTORS 4 10 CONTROL WIRE 952654 952654 12 CONTROL WIRE 952655 952655 15 CONT...

Страница 11: ...47 952647 RED WATER LINE 2 incl 2 952642 19 952648 952648 BLUE WATER LINE 2 incl 2 952642 20 952643 952643 EURO WATER FITTING 21 952659 952659 EURO ADAPTOR COMPLETE 21A 952660 952660 EURO HOUSING WITH...

Страница 12: ...123 037 035 in 0 9 mm 632793 632794 996104 043 040 in 1 0 mm 37275 37276 37277 048 3 64 045 in 1 2 mm 632795 632796 996105 054 045 in 1 2 mm 37278 37279 37280 061 052 in 1 4 mm 632795 632796 996816 06...

Страница 13: ...s The following items can be used to connect the MT 350W 450W and 650W to any water circulator having 5 8 B size connectors Quick Disconnect Fittings Two required one fitting for each circulator water...

Страница 14: ...72 SETSCREW 19318 ADAPTOR INSULATOR 19316 ADAPTOR BLOCK 19315 To Torch Euro Connector SETSCREW 19319 POWERLUG 19314 ADAPTOR PLUG 19312 To Wire Feeder 2 FEMALE CONN W LEAD 19317 POWER CABLE 19339 SWITC...

Страница 15: ...ting properly in tip adaptor drive rolls too tight resulting in scoring of welding wire welding wire dirty rusty or too much cast Short Tip Life drive rolls too tight resulting in scoring of welding w...

Страница 16: ...ty Returns Authorized Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 803 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specif...

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