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SECTION 5 

REPLACEMENT PARTS

5.1 

General

Always provide the serial number of the unit on which the parts will be used. The serial number is stamped on 
the unit nameplate.

To ensure proper operation, it is recommended that only genuine ESAB parts and products be used with this 
equipment. The use of non-ESAB parts may void your warranty.

Replacement parts may be ordered from your ESAB Distributor.

Be sure to indicate any special shipping instructions when ordering replacement parts.

Refer to the Communications Guide located on the back page of this manual for a list of customer service phone 
numbers.

5.2 

Ordering

Bill of material items that have blank part numbers are provided for customer information only.  

Hardware items should be available through local sources.

Note

5.0  Replacement Parts

The ESAB “Cool Grip” Gasless Fluxcored Gun and parts are warranted to be free of defects in material and/or 
workmanship for 90 days.  If, within that period, any ESAB Gun part is found to be defective under normal 
and recommended use, ESAB will, at their option, repair, replace or issue credit for the value of the defective 
unit. Claims against this warranty must be submitted through a Factory Authorized Distributor.  All parts 
and/or equipment returned to ESAB must have a Return Authorization Number obtained by calling (843) 
664-4416. 

WARRANTY POLICY

For technical support and special applications, please call ESAB Technical Services Department at (843) 664-
4416. Our trained technicians are available between 8:00 AM and 5:00 PM EST and will answer your application 
or repair questions.  ESAB employees build Welding Systems for the world’s welding professionals. We are 
always striving to improve our products and services, and we would appreciate receiving your suggestions 
and comments. Please contact us immediately if you experience any safety or operating problems.

Содержание MT-300GL

Страница 1: ...MT 300GL MT 400GL MT 500GL Cool Grip Gasless Flux Cored Guns Instruction Manual F 15 497 A 04 2005...

Страница 2: ...e responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a ser vice facility designated by...

Страница 3: ...Amperage Rating 18 2 3 Gooseneck Dimensions 18 2 4 Assemblies Accessories 18 3 0 Installation 19 3 1 Liner Installation 19 3 2 Gun Installation 20 3 3 Wire Feeder Euro Adapter 20 3 4 Front End Parts...

Страница 4: ...4 TABLE OF CONTENTS...

Страница 5: ...ont of clothing 5 Protect other personnel from arc rays and hot sparks with a suitable non ammable partition or curtains 6 Usegogglesoversafetyglasseswhenchippingslag orgrinding Chippedslagmaybehotand...

Страница 6: ...ExposuretoEMFmayhaveotherhealthe ectswhich are unknown 3 Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them with tape wh...

Страница 7: ...available from Compressed Gas Association 1235 Je erson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Alwayshav...

Страница 8: ...Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances MEANING OF SYMBOLS As used throughout this manual Means Atten tion Be Alert Your safety is involved Meansimmed...

Страница 9: ...ayos del arco y chis pascalientesconunacortina adecuadano amable como divisi n 6 Usecaretaprotectoraadem sdesusgafasdesegu ridad cuando est removiendo escoria o puliendo La escoria puede estar calient...

Страница 10: ...2 Exponerseacamposelectromagn ticos EMF puede causar otros efectos de salud a n desconocidos 3 Los soldadores deber n usar los siguientes proced imientos para minimizar exponerse al EMF A Mantenga el...

Страница 11: ...ENIMIENTO DEL EQUIPO Equipo defectuoso o mal mantenido puede cau sar da o o muerte Por lo tanto 1 Siempre tenga personal cuali cado para efec tuar l a instalaci n diagn stico y mantenimiento del equip...

Страница 12: ...n Est Alerta Se trata de su seguridad Signi ca riesgo inmediato que de no ser evadido puede resultar inmediatamente en serio da o personal o la muerte Signi ca el riesgo de un peligro potencial que p...

Страница 13: ...ion Ils r capitulent les informations de pr caution provenant des r f rences dans la section desInformationsdes curit suppl mentaires Avantde proc der l installationoud utiliserl unit assurez vous de...

Страница 14: ...laise persiste 4 Consultez ANSI ASC Standard Z49 1 la page suivante pour des recommandations sp ci ques concernant la ventilation 1 Assurez vous que le ch ssis de la source d alimentation est branch a...

Страница 15: ...ntenant des chimiques consi d resparl tatdelaCaliforniecomme tant une cause des malformations cong nitales et dans certains cas du cancer California Health Safety Code 25249 5 et seq MANIPULATION DES...

Страница 16: ...n Soyez vigilant Votre s curit est en jeu Signi e un danger imm diat La situation peut entra ner des blessures graves ou mortelles Signi eundangerpotentielquipeutentra nerdes blessures graves ou morte...

Страница 17: ...N FEATURES MT 300GL MT 400GL MT 500GL SECTION 2 DESCRIPTION Thank you for selecting the ESAB Cool Grip Fluxcored Gasless Gun It is made from durable materials and components engineered to perform in a...

Страница 18: ...45 7 75 196 9mm 4 101 6mm 952953 500A 3 95 100 3mm 60 7 57 192 3mm 4 101 6mm 952954 500A 5 58 141 7mm 80 7 14 181 4mm 4 101 6mm Each of the following guns have a shock washer tip adaptor nozzle insula...

Страница 19: ...LLATION STEP 1 Ensure power source is o and torch is re moved from feeder before proceeding Remove insulator nozzle tip and tip adaptor and loosen liner set screw using 5 64 2 mm Allen wrench supplied...

Страница 20: ...WIRE FEEDER EURO ADAPTOR ASSEMBLY for ESAB MIG 35 or DIGIMIG Wire Feeders Gun Euro Connector Wire Feeder Euro Connector EURO ADAPTOR ASSEMBLY Part Number 20572 Use this adaptor assembly when connectin...

Страница 21: ...toward the gooseneck Tighten until retainer and shock washer are secure Install contact tip and tighten using pliers See chart below for corrent contact tip Note Contact Tips manufactured by ESAB Tre...

Страница 22: ...22 SECTION 3 INSTALLATION...

Страница 23: ...nd insert mounting screws Start both screws rst before tightening with 5 16 nut driver to even alignment IMPORTANT Use manufacturers screws to ensure proper length hardness and tolerance Twist handle...

Страница 24: ...d STEP 1 Internal threads 3 8 x 24 front end only External threads 9 16 x 18 both ends Insert gooseneck up to shoulder in body Align gooseneck radius between switch housing mounting holes on body for...

Страница 25: ...ess Fluxcored Gun and parts are warranted to be free of defects in material and or workmanship for 90 days If within that period any ESAB Gun part is found to be defective under normal and recommended...

Страница 26: ...8004427 Euro Handle 0558004429 Euro Body 952970 Hand Nut 952664 Handle 952969 Terminal Housing 0558001632 Spacer Euro A C 0558001633 6 3 4 2 1 14 13 5 7 9 spring on 0558004426 only Euro assembly new 0...

Страница 27: ...ro Handle 0558004429 Euro Body 952970 Hand Nut 952664 Handle 952969 Terminal Housing 0558001632 Spacer Euro A C 0558001633 6 3 4 2 1 14 13 5 7 9 8 10 11 12 15 19 Euro assembly new 0558004426 complete...

Страница 28: ...assembly old 0558004426 can replace all Hand Nut 0558004428 Euro Body 0558004427 Euro Handle 0558004429 Euro Body 952970 Hand Nut 952664 Handle 952969 Terminal Housing 0558001632 Spacer Euro A C 05580...

Страница 29: ...29 SECTION 5 REPLACEMENT PARTS...

Страница 30: ...30 NOTES...

Страница 31: ...31 REVISION HISTORY Revision A 04 2005 Updated format added euro assembly views to replacement parts section 1...

Страница 32: ...Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Informati...

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