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5 OPERATION

0440 001 001

- 15 -

© ESAB AB 2020

Material selection

Since different materials have different heat dispersion, it is necessary to select the right
material group (C) so that a correct plate thickness value can be calculated. Settings for
cored wire is done only in manual mode.

Plate thickness setting

Set the plate thickness of the object you want to weld using the plate thickness setting knob
(B). This knob sets the wire feed speed (E). A suitable voltage setting is automatically
calculated by QSet. The recommended plate thickness for the set wire feed speed is
displayed simultaneously (I). The plate thickness recommendation is calculated for a fillet
weld using the following wire dimensions: Fe/Ss and CuSi - Ø0.8 mm, Al - Ø1.0 mm. If you
use a smaller diameter wire you should set a slightly higher value for plate thickness than
what you are going to weld. If you use a larger diameter wire set a slightly lower value.

Heat input adjustment

The heat input can be adjusted with the QSet knob (A) in steps from -9 to +9 to make the
weld hotter or colder. A higher value gives a hotter, more concave, weld (longer arc length)
for more penetration. A lower value gives a colder, more convex, weld (shorter arc length) to
prevent burning through the workpiece. Typically the QSet value should be set to 0 which
gives you an average heat input that is suitable in most cases. The heat input setting is
symbolised with a thermometer indicating hotter or colder settings.

5.2.3

Unit of measurement

The setting of the unit of measurement is a hidden fuction. The default value for the power
source is mm. This can be changed to inch by pressing the pushbuttons (D) and (C) and
holding them pressed in 5 sec. With the help of the knob (B) the required unit of
measurement is selected.

5.3

Error codes

If an error occurs, only the error code will be visible.

Error No. Description

Action

1

Program related error

Switch the equipment OFF, wait 30 sec. and switch it
ON. Call for service if the error remains.

2

Hardware related error

3

Hardware related error

5

Program related error

4

Thermal protection

Do not switch the power source OFF, let it to cool
down.

Содержание Caddy Mig C200i

Страница 1: ...Caddy Instruction manual 0440 001 001 GB 20200203 Valid for serial no 932 xxx xxxx Mig C200i...

Страница 2: ......

Страница 3: ...mode 14 5 2 2 QSet mode 14 5 2 3 Unit of measurement 15 5 3 Error codes 15 5 4 Inductance settings Fe SS 16 5 5 Polarity change 16 5 6 Wire feed pressure 17 5 7 Replacing and inserting wire 17 5 7 1...

Страница 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Страница 5: ...ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other he...

Страница 6: ...uipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic...

Страница 7: ...r source operates with wire diameters from 0 6 to 1 0 mm Pure argon mixed gas or pure C02 may be used as shielding gases 2 1 Equipment The power source is supplied with Instruction manual Welding torc...

Страница 8: ...wire 0 8 1 0 Ss 0 8 1 0 Al 1 0 Max diameter wire bobbin 200 mm Continual sound pressure at no load 70 db Dimensions l w h 449 198 347 mm Weight 12 kg Operating temperature 10 to 40 C Transportation te...

Страница 9: ...an weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure class The IP code indicates the enclosure class i e the degree of protection against pene...

Страница 10: ...er In this case it is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment may be connected 4 1...

Страница 11: ...m Supply from power generators The power source can be supplied from different types of generators However some generators may not provide sufficient power for welding The generators with AVR equival...

Страница 12: ...nt NOTE When moving the equipment use intended handle Never pull on the torch WARNING Rotating parts can cause injury take great care WARNING Assure that the side panels are closed during operation WA...

Страница 13: ...n After approximately 2 seconds the display 2 indicates that the power source is ready If the welding torch trigger is pressed while the power source is being turned on the operation is disabled until...

Страница 14: ...Inductance setting D Manual QSet mode E Wire feed speed F Welding current G Welding voltage H QSet value I Plate thickness In QSet mode the appropriate welding voltage is automatically set by the powe...

Страница 15: ...be adjusted with the QSet knob A in steps from 9 to 9 to make the weld hotter or colder A higher value gives a hotter more concave weld longer arc length for more penetration A lower value gives a col...

Страница 16: ...perator should set higher inductance from 05 up to 10 The display goes back to the regular appearance 10 s after the last movement of the knob B or pressing pushbutton C The return to the regular mode...

Страница 17: ...re arm by folding it sidewards the pressure roller slides away 4 Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into the wire feeder...

Страница 18: ...Use a 2 mm Allen key to open the locking screw about half a turn 5 Pull the feed roller off the shaft and turn it around See marking on the side of the feed roller for suitable wire diameters 6 Put t...

Страница 19: ...ly sufficient to blow the dust out of the power source with dry compressed air reduced pressure once a year Clogged or blocked air inlets and outlets otherwise result in overheating Welding torch The...

Страница 20: ...g protection has tripped Indicated by error E4 on the display Check the main power supply fuses The overheating protection trips frequently Check to see whether the air inlet or outlet is clogged Make...

Страница 21: ...ional and European standards 60974 1 5 and 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said s...

Страница 22: ...DIAGRAM 0440 001 001 22 ESAB AB 2020 DIAGRAM...

Страница 23: ...ORDERING NUMBERS 0440 001 001 23 ESAB AB 2020 ORDERING NUMBERS Ordering no Denomination Type Notes 0349 312 030 Welding power source Caddy Mig C200i CE 230 V 1 50 60 Hz 0349 300 556 Spare parts list...

Страница 24: ...00 200 078 D Tip adaptor 0700 200 072 Left thread E Wire liner 0700 200 085 W 0 8 1 0 Steel for Fe and Ss wire 0700 200 087 W 0 9 1 2 Steel for Fe and Ss wire 0700 200 091 W 0 9 1 2 PTFE for Al and Cu...

Страница 25: ...ACCESSORIES 0440 001 001 25 ESAB AB 2020 ACCESSORIES 0459 366 887 Trolley with gas shelf incl fixing kit for equipment 0349 483 070 Welding torch MXL 180 incl in Mig C200i...

Страница 26: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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