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Use and maintenance manual

Automatic conveyor belts punching machine

Model: PAF-301

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P a g . 8

Description:

Pneumatic punching machine with powered head to cut holes in conveyor belts, with step-by-
step powered balls spindle and positioning control

–

Pressure and punching time control.

Interchangeable cutting heads for different cut diameters, with the possibility to program

diverse movement steps.

Motorized rollers for the belt´s movement.

This punching machine has been specially designed for cutting thermoplastic materials with
interior tissue.

Technical features:

Dimensions

3790x960x1760mm (l x w x h)

Weight

1.286 kg

Max. thickness

8 mm

Voltage

1 x 230

Power

3.7 kW

Max. pressure

6 bar

Conveyor width

3020 mm

Feed speed

1 meter/minute

Instructions for Use:

WARNING:

THIS DEVICE INVOLVES THE RISK OF HANDS AND ARMS BEING TRAPPED DUR TO THE

MOVEMENT OF THE CUTTING HEAD.

CAUTION SHOULD ALSO BE EXERCISED BETWEEN THE CUTTING HEAD AND THE
SUPPORT PLATE TO AVOID THE RISK OF CUTS.

Once the machine has been connected to the power network and provided with air, we can start
the machine with the general switch of the control panel.

Содержание PAF-301

Страница 1: ...a g 1 Original Use and maintenance manual Type Automatic conveyor belts punching machine Model PAF 301 IMPORTANT Carefully read this User Manual and follow the instructions and warnings before operating the machine Any modification or change may cause the loss of warranty and manufacturer liability This Manual should always be stored the machine and visible for operators and maintenance technician...

Страница 2: ... g 2 Index Page CE Declaration of conformity 3 Transport and unloading the machine 4 Dimensions and weights 5 Set up and connection 6 Description 8 Technical features 8 Instructions for Use 8 Preparation 9 Safety systems and messages 12 Functions of the main MENU 13 Work 13 Manual 15 Programming 17 New 18 Memories 23 Settings 25 Endless belt option 26 Die change 30 Electrical drawings 32 Spare par...

Страница 3: ...Manufacturer date 2021 Inspired by the directives of the Official Journal of the European Communities 2006 42 CE Machinery Directive 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic Compatibility Directive Complies with the design and construction specifications of the European Standards on General Machine Safety EN 349 EN 614 1 EN 614 2 EN 1005 1 EN 1005 2 EN 1005 3 EN 1005 4 EN 14118 ...

Страница 4: ...rt and unloading the machine Given the fragility of some components of the machine it needs a wooden crate with reinforced platform for attachment to the base by bolts in the holes of the rubber feet IMPORTANT Raise the machine using slings attached to the 4 points of the frame When the machine is hanging we will place the four rubber feet and after going down to the ground the machine is hanging ...

Страница 5: ...________________________________________ P a g 5 In case of maritime transport the linear guides and the driving spindle located in the upper section of the cutting head need to be lubricated and totally covered with a plastic sheet We will place the four rubber feet and level the machine Dimensions and weights Total weight 1 286 kg Dimensions 3790x960x1760mm ...

Страница 6: ...___________________________________________________________________________________________________________ P a g 6 Set up and connection Connect the power cord of the control panel to 230 v single phase Compressed air supply with a pipe inner diameter 8 mm minimum connected to the input jack ...

Страница 7: ...____ P a g 7 REMARK Please take into account that the air consumption of this punching machine is 180 liters minute REMARK If you hear a small air leak from the precision pressure regulator is normal REMARK We recommend that the two air and power supplies are hung from the top to prevent operators tripping or falling We will connect the power cord of the vacuum cleaner to the back frame socket ...

Страница 8: ...zed rollers for the belt s movement This punching machine has been specially designed for cutting thermoplastic materials with interior tissue Technical features Dimensions 3790x960x1760mm l x w x h Weight 1 286 kg Max thickness 8 mm Voltage 1 x 230 Power 3 7 kW Max pressure 6 bar Conveyor width 3020 mm Feed speed 1 meter minute Instructions for Use WARNING THIS DEVICE INVOLVES THE RISK OF HANDS A...

Страница 9: ...____________________________ P a g 9 Then press the blue SYSTEM RESET button If not reset we will see that the emergency stops are unlocked and we will read the alarm messages shown on the screen Wait few seconds to load the program and touch in the screen center to choose main menu The option WORK will appear immediately with the last program that was loaded Preparation ...

Страница 10: ... MOVE the left guide position 0 point of step motor is aligned with this reference Ensure that the belt is properly placed on the wheel of the measurement encoder completely tangential to the left guide of the table up to the drive rollers You can adjust the height wheel pressure depending on the belt thickness Once the initial end has been introduced adjust the two right guides to prevent the mat...

Страница 11: ...________________________________________________________________ P a g 1 1 If we want to adjust the top roller pressure you can do it with pressure regulator see picture If we have a starting reference we will operate in MANUAL mode to advance or rewind the belt to the desired extent then execute an ENCODER RESET to put the gauge to 0 ...

Страница 12: ...nching machine is equipped with the following safety systems 1 Emergency Stop This system allows performing a stop at any moment with the three buttons located on the upper and frontal panel of the power panel and back of frame We must unlock the button and then press RESET BUTTON of control panel and RESET MACHINE on screen to reposition the cutting head to its initial position 2 Spindle Drive No...

Страница 13: ...show us the latest job loaded of the main memory used This Job Menu will be always used to operate the machine in automated mode Manual Pressing on Manual the screen will show us the scheme of the machines with the elements that can be activated with the buttons shown Programming Pressing on a selected memory will appear NEW LOAD EDIT COPY DELETE EXPORT IMPORT Pressing on New the screen will show ...

Страница 14: ...ite if it is a new file not saved in the memory Below we will have information about the finished rows of each pattern and each batch or repetition In the central picture we will have information about the position of the head and the length of the band traveled In the upper right corner we can choice if it is an open or endless belt in the case OPEN you can program the END BELT measure the belt a...

Страница 15: ...pping or pausing the cycle without losing the positioning memory of the drives WARNING IF THE EMERGENCY BUTTON IS PRESSED DURING OPERATIONS IN START MODE THE POSITIONING VALUES WILL BE LOST AND WE HAVE TO RESTART THE WORK PRESSING ON RESET During the punching process if the safety barriers are crossed In this way we can restart the process keeping the values pressing START On the screen we can see...

Страница 16: ... 6 The cylinder will operate with the gauge pressure and the punching time set in the configuration in SETTINGS screen In this Manual Mode we can also position the belt at a precise measure with the pushbuttons of the feed drive When we move the belt we can see the measurement putting it at 0 and pressing on RESET ENCODER We can also activate or deactivate the suction motor and the table displacem...

Страница 17: ...___________________________________________________________________________________________________________ P a g 1 7 Programming In the programming menu the list of memories will appear on screen In this section we have three options 1º Select one of the memories that will be marked in green ...

Страница 18: ..._________________________________________ P a g 1 8 Afterwards choose the options on the right side of the screen such as NEW LOAD 77 EDIT COPY DELETE IMPORT EXPORT 2º IMPORT import from a memory from a USB 3º NEW edit a new program New When we select a new file the drawing with geometries will appear Enter the values in millimeters pressing on each of them ...

Страница 19: ...the first hole F1 distance between holes NB1 number of holes in each row NOTE if the holes are aligned we must introduce the same values in D1 F1 NB1 C1 distance between rows NC1 number of rows X angle between 45º and 45º all values can be entered in hundredths of a millimeter if required If we want to program different geometries across the width we will press the arrows to the right to introduce...

Страница 20: ... a measure of displacement between patterns P2 always with respect to the first row of the first pattern NOTE These 4 remaining patterns to be programmed are independent of each other so they can be interspersed with each other The number of rows number of batches and other measurements must be entered in each pattern separately Advertence If we want to delete data from the program we must press R...

Страница 21: ...means that we will make one pattern if we need 5 patterns we must introduce 4 1 Once all values have been set with LOAD you can start punching or we can SAVE the job adding a name to the memory after saved we can find this one inside MEMORIES menu or RESET to delete all values After pressing LOAD we can press the WORK button and the program is loaded to start working NOTE If there is any inconsist...

Страница 22: ...__________________________________________________________________________________________________ P a g 2 2 EXAMPLE PATTERN 1 PATTERN 2 PATTERN 3 PATTERN 4 PATTERN 5 A 1 30 180 300 565 665 B 1 40 30 35 30 40 D 1 50 180 317 5 565 685 F 1 40 30 35 30 40 N A 3 2 6 2 3 N D 3 2 5 2 2 C 1 25 25 25 25 25 N C ...

Страница 23: ...ories We can store in the Memory Administrator of the machine up to 120 memories We can search these memories with the cursor located in the bottom right of the quadrant Also we can import or export memories from USB and save in our personal PC We must connect the pen drive in USB port located below the screen EXPORT Connect the pen drive in USB port select the memory green colour press EXPORT but...

Страница 24: ...hine Model PAF 301 ____________________________________________________________________________________________________________________ P a g 2 4 IMPORT Connect the pen drive in USB port Press IMPORT and select the memory to import of your pen drive list and ACCEPT ...

Страница 25: ... paste memories to order or modify them later To work with any of these memories simply click on LOAD once you see the memory on the screen you can also EDIT the memory and save it with a different name To erase an existing memory click on DELETE REMARK To save a memory we need to assign a name to it Settings In the Configuration Menu we can see and modify some parameters depending on the work we ...

Страница 26: ...movement After completing each row the nylon table will move some millimeters depending on this time set This table movement makes cutting easier and ensures a homogenous wear of the table This time will usually last 0 4 to 0 7 seconds Punching time This is the time during which the solenoid of the die is activated It shall be adjusted depending on the thickness of the material and the punching pr...

Страница 27: ...___________________________________________________________________________ P a g 2 7 Make sure that the support cylinder is activated this cylinder must always be activated it will only deactivate after opening the door to insert the belt once inserted it will activate again to close the door Loosen and remove the two knobs ...

Страница 28: ...hing machine Model PAF 301 ____________________________________________________________________________________________________________________ P a g 2 8 Open the door After opening the door deactivate the support cylinder and wait for the support to descend ...

Страница 29: ..._____________________________________________________________________________________ P a g 2 9 Enter the endless belt Activate the support cylinder and when it is raised close the door and fix two bolts again When the belt is in position and the program is load select in the button Belt mode pressing ENDLESS BELT ...

Страница 30: ...row number for this reason we must program less rows that really needed to adjust the last rows when appears this screen Die change To change the diameter for another with a different diameter we recommend moving the punching head to the opposite side some centimeters to facilitate space Select MANUAL and pressing Jog button to move approx 200mm Also we recommend to active vacuum system during thi...

Страница 31: ...____________________________________________________________ P a g 3 1 And unwind the screw fixing the die as shown in the picture below Once the screw has been extracted move the die to the right to remove it and place the new REMARK After die changes we need to adjust the punching pressure according to the new diameter and belt thickness ...

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