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12

MACHINE START UP

1.

Start engine.  To start engine, insert key into the control panel.  Turn key to first position.
Warning lights should turn “ON.”  Turn key to second position.  Engine should start.
Release key when engine is running.  Leave at idle for a few minutes.  Move throttle
lever to set engine at desired speed (see Fig. 5).  Make sure hydraulic control valve
switch is in the neutral position.

2.

Set temperature dials to desired temperature.  Hot oil temperature should not exceed
525

O

F. and material 410

O

F. (see Fig. 6).

3.

Turn toggle switch “ON” (see Fig. 6).

CAUTION

If burners do not ignite the first time, turn toggle switch “OFF.”  Turn toggle switch “ON.”  Burner
should ignite.  If burner still does not ignite, determine cause of malfunction (see Trouble
Shooting Guide, page 25).

4.

Allow the heating oil to continue to heat.  Place bags of material in the mixer and heat.
Start the mixer as soon as possible to break up the bags.  When loading solid material
into the mixer tank, the mixer will stop when lifting the lid (if equipped with lid switchs),
add material and close the lid again to start the mixer.  Following this procedure will
prevent the hot material from splashing and causing serious burns to personnel.

Engage the mixer by moving the mixer hydraulic control toggle switch to forward or
reverse rotation.  When changing the speed of mixing, move both bypass hydraulic
valves simultaneously.  If mixer jams, switch may be moved for opposite rotation. The
speed of mixing is controlled by the position of the 2 bypass hydraulic valves
(see Fig. 8).  The valves should be moved together (either in or out) not one at a time.
The minimum amount of material needed for proper mixer operation is 400 lbs.

5.

Temperature readout on burner control box indicates material temperature.  When
patching material reaches correct application temperature, material may be drawn off
as desired.   Discharge gate is opened by moving handle down.  Drain material into
pour bucket.

Remove excess patching material from chute with scraping tool.

CAUTION:

  Be sure discharge gate is completely closed after each draw off.  Lock

handle with safety chain if machine is transported (see Fig. 2).

Содержание Crafco Patcher I Diesel

Страница 1: ...Patcher I Diesel PART MANUAL 56933 Rev 0...

Страница 2: ...2 Revised 02 06...

Страница 3: ...3 Patcher I Diesel Part Number 56900 Skid Mount...

Страница 4: ...Chart 18 Service Instructions 18 Maintenance Maintenance Instructions 19 Maintenance Chart 20 Recommended Fluids Lubricants 21 Typical Specifications 21 General Maintenance Items 22 Instructions for...

Страница 5: ...ve excellent service and save maintenance expense However as with all specifically engineered equipment you can get best results at minimum costs if 1 You operate your machine as instructed in this ma...

Страница 6: ...ious burns may result Read Operator Manual thoroughly before operating machine Make sure operator is familiar with machine operation Do not operate in closed building or confined areas Shut down burne...

Страница 7: ...s of wear fraying or splitting Be sure all fittings and joints are tight and leak proof Precaution is the best insurance against accidents The Patcher I mixer should not be left unattended with burner...

Страница 8: ...arts that have been damaged by accident alteration abuse im proper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or...

Страница 9: ...ng the Distributor be prepared to identify the machine type model number and serial number also the date of purchase if available 3 Should the cause of the malfunction be a defective part the Distribu...

Страница 10: ...Control Automatic Digital readout Hot oil and material Auto flame shutdown Engine Yanmar Single Cylinder Max Output Model L 100V Diesel Fueled 9 1 BHP 3600 rpm Drive Mechanism All hydraulic with two s...

Страница 11: ...ler tube 3 Check heat transfer oil level see Fig 4 At 70O F the oil should touch the dipstick DO NOT overfill or spillage may occur when oil is heated and expands NEVER REMOVE DIPSTICK WHEN OIL IS HOT...

Страница 12: ...will stop when lifting the lid if equipped with lid switchs add material and close the lid again to start the mixer Following this procedure will prevent the hot material from splashing and causing se...

Страница 13: ...13 Fig 1 Fig 2 grease fitting safety chain discharge gate...

Страница 14: ...14 Fig 3 Fig 4 heat transfer dipstick mixer control switch...

Страница 15: ...15 Fig 5 temperature dials Fig 6 throttle lever toggle switch...

Страница 16: ...16 Fig 7 Fig 8 by pass valves engine fuel tank...

Страница 17: ...t transfer oil warm heat transfer fluid to 300O F for 2 to 3 hours to evaporate the moisture CAUTION Extreme care must be used when operating this equipment Safety is the result of being careful and p...

Страница 18: ...r d y h k c e h C y r a s s e c e n f i w o l f k c e h c e r u s s e r p t e s e R t n a l e s f o p u t a e h w o l S f o e d i s n i e h t n o l a i r e t a m d e z i l l a t s y r c r o d e k o c...

Страница 19: ...every 500 hours of operation MIXER PACKING GLAND SEALS Tighten gland while hot at 40 hour intervals Do not overtighten MIXER SHAFT BEARINGS Lubricate weekly using a good grade of high temperature grea...

Страница 20: ...20 MAINTENANCE CHART...

Страница 21: ...or best results and safety the Heat Transfer Oil in this machine must be drained and replaced with recommended oil after five hundred 500 hours of operation or one 1 year whichever occurs first R E C...

Страница 22: ...ring parts give the following information 1 Part Number 2 Machine Model 3 Serial Number from Name Plate Write or telephone CRAFCO Inc 420 N RooseveltAve Chandler AZ 85226 Phone 602 276 0406 Toll Free...

Страница 23: ...to be cut out Make sure you cut out enough of the pavement to remove all cracking around the patch area If the repair area extends to both sides of a joint the repair area must be a minimum of 4 on e...

Страница 24: ...within 15 20 minutes Flash surface with hand torch to pop bubbles 6 Apply the next level and float surface of the material with the hot irons Seal the edges of the repair by pulling liquid to the edge...

Страница 25: ...roller poor ground loose wire Faulty or dirty flame Faulty igniter transformer cracked electrode ceramic Incorrect igniter gap Faulty fuel solenoid Bleed fuel pump check fuel pump coupling Fuse under...

Страница 26: ...26 DIESEL BURNER ELECTRODE ADJUSTMENTS DIESEL BURNER SETTINGS Air Shutter 6 Air Band 0 Fuel Pressure 140 PSI Use fuel and hydraulic pressure gauge kit part number 29960...

Страница 27: ...3 7 4 1 3 5 7 4 1 3 7 7 4 1 4 9 7 4 1 5 1 8 4 1 6 3 8 4 1 0 6 2 7 5 8 4 1 8 7 8 4 1 9 9 8 4 1 0 2 9 4 1 1 4 9 4 1 1 6 9 4 1 2 8 9 4 1 3 0 0 5 1 4 2 0 5 1 5 4 0 5 1 0 7 2 6 6 0 5 1 7 8 0 5 1 8 0 1 5 1...

Страница 28: ...28 Patcher I Diesel...

Страница 29: ...4 3 3 1 0 7 2 6 5 1 Y L B M E S S A T C U D T S U A H X E 4 1 7 9 7 6 5 1 Y S S A R E V O C T N E V 5 1 0 7 3 6 5 1 Y L B M E S S A D I L D E I F I D O M 6 1 2 5 2 6 5 1 Y L B M E S S A K N A T W O L...

Страница 30: ...30 Patcher I Diesel...

Страница 31: ...Y L B M E S S A X O B R A E G 1 6 8 3 4 4 2 6 5 1 D Y H X O B R A E G G N I L P U O C R E T P A D A 9 3 4 7 5 2 4 1 R O T O M R E X I M 0 4 1 0 0 8 2 1 E L P P I N E S O L C 4 1 1 4 6 7 1 8 2 2 G N I...

Страница 32: ...8 4 4 1 1 F L A H G N I L P U O C S N 0 3 8 4 4 1 G N I L P U O C R O F R E D I P S S N 3 0 3 6 5 1 F L A H G N I L P U O C S N 6 0 8 4 4 1 T N U O M P M U P R E T P A D A S N 5 6 4 3 4 1 M E T S 8 1...

Страница 33: ...33 Patcher I Diesel Notes...

Страница 34: ...34 Patcher I Diesel HYDRAULIC DIAGRAM...

Страница 35: ...35 Patcher I Diesel HYDRAULIC PARTS...

Страница 36: ...36 Patcher I Diesel HYDRAULIC PARTS...

Страница 37: ...37 Pioneering Leadership and Innovation in Quality Pavement Maintenance Products 235 South Hibbert Mesa Arizona 85210 480 655 8333 Watts 1 800 528 8242 Fax 480 655 1712 Copyright 2003 by Crafco Inc...

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