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EQUIPMENT SAFETY SYSTEMS PTY LTD

eqss™ Gen-3 LMS
Telehandler Load Management System

Installation Manual for MLT960

PLEASE NOTE:

VER: 1805241756

***Failure To Follow Installation Manual Will Void Warranty***

***Do Not Swap Components between Gen3-LMS kits***

When installing multiple Gen3-LMS kits, make sure the serial

number on the sticker matches the serial number on the

machine.

Содержание Gen-3 LMS

Страница 1: ...Installation Manual for MLT960 PLEASE NOTE VER 1805241756 Failure To Follow Installation Manual Will Void Warranty Do Not Swap Components between Gen3 LMS kits When installing multiple Gen3 LMS kits m...

Страница 2: ...r should ensure information presented in this manner is clearly understood Text presented in this manner provides the user with information to assist in completion of the current procedure being expla...

Страница 3: ...S OR IMPLIED WRITTEN OR ORAL STATUTORY OR OTHERWISE RELATED TO THE INFORMATION INCLUDING BUT NOT LIMITED TO IT S CONDITION QUALITY PERFORMANCE MERCHANTABILITY OR FITNESS FOR PURPOSE Equipment Safety S...

Страница 4: ...essure Sensors 19 Reverse Camera 20 Cutout Cable Harness 22 Forward Camera 25 Signal Light Installation 27 Can Pressure Input Module CPIM 29 External Cable Completion 30 Display Installation 32 User C...

Страница 5: ...Appendix B Reattach Ferrites 51 Indexes and Tables 52 VER 1805241756 5 of 53...

Страница 6: ...or Texta Drill Drill bits 3 3 mm 4 5 mm 5 mm 6 25 mm 6 8 mm 8 5 mm Centre punch Tap T Handle Taps M6 M7 x 0 75 M8 Drill and tap oil Metric Allen keys Phillips Head screw driver Spanners and sockets 7...

Страница 7: ...ription for each component Refer to this section for any component placement or cable routing issues Item Component Description 1 Cable Reeler 2 Main Lift Cylinder Pressure Sensors 3 Compensation Cyli...

Страница 8: ...ensation Cylinder Pressure Sensors Cables Light Blue Forward Camera Cable Violet Light Tower Cable Aqua Rear Camera Cable Dark Yellow CCIM Cable Light Green Cutout Harness Red Display Cable Orange Use...

Страница 9: ...Illustration 1 Machine Boom VER 1805241756 9 of 53...

Страница 10: ...Illustration 2 Machine Chassis VER 1805241756 10 of 53...

Страница 11: ...Step Description Diagram 1 Remove the rear covers behind the boom 2 Remove the first panel under the chassis at the rear of the machine 3 Remove the first panel under the chassis at the front of the...

Страница 12: ...1 Remove the side panel next to the cabin under the boom 2 Remove the cover behind the cabin 3 Inside the cabin remove the dashboard display 4 Remove the panel under the joystick Table 3 Cover removal...

Страница 13: ...ll and tap the holes for the cable reeler according to the mounting diagram on page 15 Mount on the supplied standoffs using the supplied bolts and washers 2 Drill and tap an M8 hole for the cable anc...

Страница 14: ...he flexible hydraulic hoses down to the chassis Make sure the cable isn t pinched or stretched when the boom is raised or lowered Run the remainder of the cable out the hole below the lift cylinder to...

Страница 15: ...Cable Reeler Mounting Position Illustration 3 Cable Reeler Mounting Position VER 1805241756 15 of 53...

Страница 16: ...counterbalance manifold Removing the pressure sensor from the counterbalance manifold will release the hydraulic pressure which may result in a spray of oil Connect the supplied hydraulic connections...

Страница 17: ...ine Connect the supplied hydraulic tee connection and pressure sensor into the main rod pressure line Ensure the pressure sensor is aligned as shown in the picture Start the machine pressurise the boo...

Страница 18: ...n the boom is raised or lowered Run the remainder of the cable towards the rear of the cabin and cable tie with the other cables during External Cable Completion on page 30 Table 5 Main Lift Cylinder...

Страница 19: ...nnection and pressure sensor into the compensation rod pressure line Start the machine pressurise the boom and check for leaks Connect the supplied M12 4 metre cables CB001026 into each of the pressur...

Страница 20: ...ng sure to leave enough room for a license plate Insert the camera through the hole and adjust the angle using the alignment washers 2 Connect the camera power and signal connectors to the supplied 5m...

Страница 21: ...d and the display is operational Once the cable has been secured with a cable tie disconnect the cable to remove the rear cover until the installation is finalised For further details on running the c...

Страница 22: ...Note The location of the ECU modules may be different from the photo 2 Pull the connector on the left of the connector to disconnect from the ECU Slide the protective cover off the end of the connect...

Страница 23: ...ort bracket and the protective cover Replace any tape that was removed to secure the snake tube of the protective cover Reattach the connector to the ECU module 6 Run the cable from behind the cabin t...

Страница 24: ...Table 8 Cutout Cable Harness Installation For further details on running the cutout cable harness refer to the Installation Index on page 7 VER 1805241756 24 of 53...

Страница 25: ...ide mirror using the p clips as shown Secure using two M6 nuts 2 Connect the camera power and signal connectors to the supplied 5m camera cable CB001032 Note The white connector is not used Run the ca...

Страница 26: ...viewing angle may need to be adjusted once the system is installed and the display is operational For further details on running the camera cable refer to the Installation Index on page 7 VER 1805241...

Страница 27: ...ght may not illuminate correctly Step Description Diagram 1 Mount the signal light on the top of the roof past the roof window towards the cabin door 2 Run the cable towards the boom side of the roof...

Страница 28: ...on Diagram 3 Run the cable along the pipes under the cover towards the chassis Cable tie with the other cables during External Cable Completion on page 30 Table 10 Signal Light Installation VER 180524...

Страница 29: ...sor cable into the far right side boom cable This will damage the system Step Description Diagram 1 Drill and tap two M8 holes for the CPIM bracket in the side of the chassis Mount using the supplied...

Страница 30: ...ure sensor cables and store underneath the CPIM 2 Connect the supplied M12 4 metre cable CB001026 into the free connection out of the right side of the CPIM for the CCIM cable Run the cable out the ho...

Страница 31: ...gh the hole into the cabin under the dashboard Note Pull the entire length of cable through into the cabin excess cable will be stored under the dashboard cover in the cabin Table 12 External Cable Co...

Страница 32: ...e display to the bracket and tighten the grub screw Table 13 Display Installation Adjust the display bracket for optimal viewing angle once the display is powered If the M12 screw lock connectors on t...

Страница 33: ...ption Diagram 1 Drill a 34 mm hole into the cover in front of the joystick and install the user control Note Ensure the cover can be reinstalled without hitting the user control 2 Run the cable throug...

Страница 34: ...ight of the CCIM underneath the dashboard using double sided velcro tape Position the CCIM to the left of the backup battery using double sided velcro tape Remove the battery and CCIM from the velcro...

Страница 35: ...12 pin connector under the cover below the joystick Connect the 12 pin tee connector into X67 Run the cable through under the dashboard with the other cables Table 16 Joystick Cable Harness Installat...

Страница 36: ...scription Diagram 1 Locate the dashboard display connector X13 Cut wire 124 into the connector Join the yellow wire from the machine input harness to the side of wire 124 leading towards the connector...

Страница 37: ...g as this can damage the fuse Isolate the main battery before connecting into the machine wiring Step Description Diagram 1 Connect the CCIM and signal light cables to the M12 connectors on the CCIM N...

Страница 38: ...or is not used 4 Attach the ring lug from the cutout cable to the ground lug inside the dashboard 5 Run the 8 pin cable from the CCIM and the 5 pin cable from the user control through the gap between...

Страница 39: ...connectors on the display are over tightened it will twist the connector pins attaching the connector to the PCB See Appendix A Attaching Display Connectors on page 47 for the correct method of attac...

Страница 40: ...fuse installed in F26 for radio power 2 Connect the 4 pin female connector from the machine input harness the 6 pin male connector from the cutout harness and the 3 pin connector from the power harne...

Страница 41: ...the velcro strips installed earlier 5 Coil up the extra cables and store underneath the dashboard cover 6 Reconnect the main battery from the isolation switch Turn the machine onto first stage access...

Страница 42: ...mera so the video is level 8 Operate the boom movement controls to test if a false N07 fault occurs If a N07 fault does occur adjust the arm on the stow switch forwards towards the stow switch trigger...

Страница 43: ...Complete the system checklist once installation has been completed VER 1805241756 43 of 53...

Страница 44: ...ss Enter on the user control dial to enter the menu system Press the arrow buttons to select System Menu Press Enter to select the menu 2 Select Advanced Menu VER 1805241756 44 of 53 A sensor calibrat...

Страница 45: ...d date for your area Press the arrow keys to select a time date parameter Press Enter and the parameter will change to red press the arrow keys to change the value and then press the Enter key to stor...

Страница 46: ...me date and return to the Advanced Menu 7 Select Sensor Calibrations 8 Select Calibrate Carrier Angle and then follow the instructions on the screen to complete the calibration Repeat for Calibrate Bo...

Страница 47: ...ay are over tightened it will twist the connector pins attaching the connector to the PCB Step Description Diagram 1 Connect the cable from the user control to the top 5 pin connector on the display C...

Страница 48: ...n again and repeat steps 3 and 4 until the connector is secure Table 21 Install Display Connector Procedure The method to correctly secure the cable is to push twist push twist until the connector is...

Страница 49: ...Illustration 4 Damaged Display Connector Do not use any tools to tighten the connector Illustration 5 Do Not Use Tools To Tighten Connector VER 1805241756 49 of 53...

Страница 50: ...ay connectors These nuts should only be hand tightened If the nuts are overtightened it will damage the PCB inside the display Illustration 6 Do Not Over Tighten Nuts Damage to the display connectors...

Страница 51: ...or attached in the specified location the Gen3 LMS kit will not meet the AS NZS CISPR 22 2006 certification Step Description Diagram 1 Attach the two clip on ferrites at a location of 60 mm and 260 m...

Страница 52: ...able 6 Compensation Pressure Sensor Installation 19 Table 7 Reverse Camera Installation 20 Table 8 Cutout Cable Harness Installation 24 Table 9 Forward Camera Installation 25 Table 10 Signal Light Ins...

Страница 53: ...________________________________________________ Equipment Safety Systems Pty Ltd ABN 31 061 789 151 Tel 61 3 8770 6555 27 Cumberland Drive Seaford 3198 Victoria Australia Fax 61 3 8770 6590 Web www e...

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