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The power supply unit is built from the latest high efficiency switch mode technology which can operate over an 
ultra wide voltage range from 85 to 460VAC. It can also be operated from a DC supply. It does not use opto 
isolators, which was a weakness in older designs. It uses synchronous rectification in the secondary to achieve 
the highest efficiency levels, which in turn keeps the temperature low.  It has multiple layers of protection 
including: 

Supply over-voltage protection 

Under voltage protection 

Protection from large in-rush currents 

Protection from surges 

Secondary over voltage protection 

Short circuit and overload protection 

Automatic recovery from temporary overload 

PSU over-temperature protection 

Safety isolation to CAT II 600V 

Power is distributed to various functional blocks throughout the system with further protection and isolation to 
prevent hazardous voltages from leaving the system and from entering the system. 

 

Communications 

There are a variety of communication options on the ZDR that are used to configure settings, stream live sensor 
data and poll 3rd party systems for data. This section describes the communications capability of the ZDR, with 
information on wiring, configuration and safety considerations.  

RS-485 Wiring 

This section will be completed in a future release of the user guide. Information to be included:  

Wiring diagram and instructions for connecting the ZDR to an RS-485 bus (polarity, etc.) 

Using terminating resistors 

What type of wire should be used (twisted pair / shielded) 

Maximum distances and max. number of slave devices 

How to configure baud rates and other parameters on the Gateway UI 

Modbus

 

This section will be completed in a future release of the user guide. Information to be included:  

Modbus Master vs. Slave 

Node Profiles  

Supported modbus data classes (coils, registers, etc.) 

How error codes are handled 

 
 

 

 

Page 21

 of 37 

 

Содержание ZDR-10

Страница 1: ...User Guide Wireless Demand Response Controller Applies to ZDR 10 ZDR 15 ZDR 16 EPI 078 02 EpiSensor ...

Страница 2: ... Meter Configuration Property 6036 9 System State Sensors 9 Event Response Sensors 9 User Interface Sensors 10 Electricity Metering Sensors 10 Analogue Digital Inputs 12 Frequency Response Specification 12 Reaction Time 13 User Interface 13 Status LED 13 Mode Button 14 Install Mode 15 Front Panel 15 Demand Response Logic 16 Rules Engine 17 Remote Management 17 Gateway API 17 Page 2 of 37 ...

Страница 3: ...hase configurations 25 Voltage Reference 26 Switch Output 27 Analogue Inputs 27 Digital Inputs 28 Pulse Info 28 Pulse Operation 29 Dry Pulse 29 Open Collector Pulse 29 Active Pulse 30 Mechanical 30 Enclosure Label Material 30 Mounting Instructions 30 Opening the Enclosure 31 Tamper Evident Seals 32 Compliance Label 33 Ordering Information 35 Troubleshooting Support 36 Warranty 36 Glossary 36 Page ...

Страница 4: ...this product Protect against ESD and discharge static electricity from your body before you interact with this product Electrical Installation Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by EpiSensor for any consequences arising out of the use of this material A qualified person is one who has skills and knowled...

Страница 5: ...gised bus The successful operation of this equipment depends upon proper handling Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property Before performing Dielectric Hi Pot or Megger testing on any equipment in which the energy meter is installed disconnect all input and output wires to the energy meter High voltage ...

Страница 6: ...es should not be extended or interchanged Intended Use Do not use this device for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Failure to follow these instructions can result in death serious injury or equipment damage Related Documents Related installation and configuration documents are listed in the following table Do...

Страница 7: ...ilable EpiSensor s platform can also be used for energy management environmental monitoring and many other applications This guide discusses features of the EpiSensor ZDR series demand response controller and provides installation and configuration instructions For the most up to date version of this document and others please visit www episensor com Benefits Significantly lower cost and physical ...

Страница 8: ...Units 1 49800 Read Write 6503 Auto Exit Defines whether the site will exit a trip state automatically after an event or if it should waits for a soft reset from a user via the pushbutton TRUE FALSE 1 0 Read Write 6504 Minimum Event Time The minimum amount of time the unit must remain in an event Sec 1 0 Read Write 6505 Event Reset Time After an event this is the minimum amount of time the unit mus...

Страница 9: ...orting Default Read Writ e 24 Armed Set to 1 when the Key Switch is in the Armed position AND the ZDR system is actively monitoring an Event Sensor Set to 0 otherwise 1 0 1 Interval and Delta Read Only 25 Opt Out Set to 1 when the Gateway or API removes a device from an active event with the Opt Out command OR when a user on site has removed the site from an event by the Opt Out key sequence on th...

Страница 10: ...t Resolution Reporting Default Read Writ e 41 Key Switch The position of the key switch 1 Armed 0 Not Armed 1 Interval and Delta Read Only 42 Exit Button The position of the Exit Button 1 pressed 0 released 1 Interval and Delta Read Only 250 Enter Event Value An Echo of the Enter Event Value Property 6501 which allows this to be exported as a Sensor in the normal fashion 1 Snap to Clock Read Only ...

Страница 11: ...n Phase C W 1 Off Read Only 330 Phase A Power Factor Power Factor on Phase A 1 Off Read Only 331 Phase B Power Factor Power Factor on Phase B 1 Off Read Only 332 Phase C Power Factor Power Factor on Phase C 1 Off Read Only 333 Total kWh The sum of Phase A B and C kWh sensors 300 301 and 302 kWh 0 1 Off Read Write 335 Total Active Power The instantaneous sum of Phase A B and C Active Power sensors ...

Страница 12: ...nnel 2 during the previous reporting interval Ma 0 001 Off Read Only 497 4 20 MilliAmps Max 2 The average 4 20mA value of channel 1 mA 0 001 Off Read Only 450 Pulse Count The total Pulse Count on Channel 1 of the Pulse Input pulses 1 Off Read Write 462 Interval Pulse Count The total number of Pulses on channel 1 during the previous reporting interval pulses 1 Off Read Only 444 Pulse Rate 1 The ins...

Страница 13: ...t panel and the mode button LED The front panel user interface is intended to inform local users about the state of the ZDR whether it is armed participating in DR programs and if an event is currently in progress The status button and LED are located on the top of the ZDR enclosure as shown on the diagram to the right This section describes the user interface of the ZDR and what each state means ...

Страница 14: ... joined try and join a network 1 Send a DATA message to the Gateway for any enabled sensors that are not reporting in snap to clock mode 2 Leave the current network Mains powered Nodes will automatically try and join a new network once they have left and will periodically retry the join Battery powered nodes will go to sleep 4 Start Install Mode Node sends a PING message every 15 seconds with the ...

Страница 15: ...in the ARM position the ZDR is always available for a Demand Response Event This ARMED light will be ON solid if the key switch is set to the ARM position and the ZDR is monitoring a sensor The light will PULSE once every 2 seconds when the key switch is set to the ARM position but the ZDR is not monitoring a sensor When an event ends and a Manual Reset is required to restore the ZDR the ARMED lig...

Страница 16: ...f The system is fully armed and is monitoring a sensor for an Event program and is available for Demand Response On On The system has triggered either an Event Response and or Demand Response Flashing On All Event Response and Demand Response events have ended but a manual Exit is required Press the EXIT button Flashing Flashing The system has been Opted Out of an event The system waits for the Ev...

Страница 17: ... Yes Yes No ON ON ON ARM Yes No Yes No ON OFF OFF ARM Yes No Yes Yes PULSING ON ON ARM Yes Yes PULSING PULSING OFF Remote Management It is possible to manage all aspects of the ZDR remotely from a Network Operations Centre for initial setup ongoing operation maintenance and troubleshooting The following section describes the features available for remotely managing ZDR installations Gateway API Ep...

Страница 18: ...e unit is connected to a mains voltage source For detailed instructions on updating the ZDR and other EpiSensor nodes over the air please refer to the document How to Bootload on a Live Gateway EpiSensor Document Ref EPI 064 00 For additional advice and support please email support episensor com Hardware Features This section has an overview of the various features components of the ZDR For more d...

Страница 19: ... Front Panel Interface Indicator LED s D Current Transformer Terminals E Modbus Terminals F Front Panel Interface Key Switch and Push Button G Dual Pulse Input Terminals H Relay Terminals I Dual 4 20mA Terminals J ZigBee Wireless Module K Mode Button Status LED Page 19 of 37 ...

Страница 20: ...mains voltage when the unit is connected to a mains voltage source The power consumption of the ZDR at full load is less than 10 Watts 1 5mm 2 single phase mains cable rated at 600 Volts should be used to make the connection Please refer to the document Mains Power Supply Voltage References Current Transformers EpiSensor Document Ref No EPI 065 00 for detailed wiring instructions It is possible to...

Страница 21: ...otection and isolation to prevent hazardous voltages from leaving the system and from entering the system Communications There are a variety of communication options on the ZDR that are used to configure settings stream live sensor data and poll 3rd party systems for data This section describes the communications capability of the ZDR with information on wiring configuration and safety considerati...

Страница 22: ...o 32 neighbours which are nodes with a mains power supply and can Route data back to the Gateway They can also have up to 32 children which are nodes that are battery powered and cannot participate in any routing in the network The range that can be achieved with ZigBee will depend mainly on two factors the power level of the ZigBee radio module and the environment that the device is installed in ...

Страница 23: ...rrent transformers with a standard 5A or 1A output Versions of the ZDR that support CT s with this output will be fitted with shorting terminals suitable for conductor diameters of up to 4mm 2 There is a single M25 gland on the ZDR enclosure with a rubber bushing to support three individual round cables of up to 4mm diameter Important Safety Note The secondary of a current transformer should never...

Страница 24: ...lock for 1A 5A CT s Rogowski Coils Rogowski coils sometimes referred to as flexible CT s are support natively on the ZDR They are easy to install particularly in situations where there are multiple conductors per phase or when the conductor size is not known in advance of starting the installation Arrows indicating what the direction of current flow should be molded into the plastic of the Rogowsk...

Страница 25: ... CT s Rogowski Coils supplied with the ZDR are factory calibrated and are not interchangeable reading accuracy may be compromised if they are mixed up or replaced on site Supported 3 phase configurations The 3 phase configurations supported by the ZDR are as follows Ansi Meter Form Configuration 9S 16S 4 wire wye 5S 13S 3 wire delta 6S 14S 4 wire wye 8S 15S 4 wire delta Page 25 of 37 ...

Страница 26: ... is stepped down with a VT such as when an MV system is stepped from 11 000V to 110V with a 100 to 1 ratio The scaling factors are input to the ZDR 10 using the VT Ratio property on the Node Settings page on the Gateway All ratios are X 1 The Ratio that is applied to the voltage channels are also applied to the Power and kWh calculators in the energy metering system Setting these Ratios then effec...

Страница 27: ...c like line frequency crossing a set point Relays There are 4 separate relay channels available on the ZDR each one having a normally open and normally closed connection option For additional technical information on the relays like rated voltages currents and type please check the ZDR datasheet Wiring Diagram for Relay Outputs Analogue Inputs ZDR has two separate analogue inputs available suitabl...

Страница 28: ...puts available on the ZDR This section has information on the types of pulse inputs that the ZDR can accept and their operating limits Pulse Info For additional technical information on the pulse inputs of the ZDR please consult the product datasheet This section will be completed in a future release of the user guide Information to be included Max voltage Max frequency How debounce is handled Sup...

Страница 29: ...d be examples of such a connection In this configuration a small voltage is applied to the terminal of the IN connector A pulse is detected when this signal is connected to the negative terminal of the IN connector The selector grid for Dry Pulse should be on the DP setting Open Collector Pulse An Open Collector pulse is generally used by electronic meters The diagram below is an example of such a...

Страница 30: ...pulse must be connected to the positive terminal of the IN connector Important Note The Active Pulse Voltage on the ZDR should not exceed 40 Volts Mechanical This section describes how to wall mount the ZDR enclosure the enclosure materials and important safety considerations when connecting the ZDR to external systems Enclosure Label Material The ZDR is housed in an IP67 water and dust proof encl...

Страница 31: ...ause an internal fault or short circuit There are no user serviceable parts inside the ZDR enclosure and it should always be isolated from mains voltages before opening the enclosure lid Opening the Enclosure To make connections to the ZDR it is necessary to open the lid of the enclosure This is fastened with a latch on the right hand side of the lid This should only be done by qualified personnel...

Страница 32: ...ning the enclosure lid When closing the lid take care to ensure that no wires or cable ties are obstructing the gasket of the enclosure Tamper Evident Seals Some applications particularly applications where data is used for billing purposes will require a tamper evident seals to be attached to the ZDR enclosure These seals can easily be attached to the clamp on the right hand side of the ZDR enclo...

Страница 33: ...CME Seals Limited SKU NPX30 Body Material Polypropylene Insert Material Spring Stainless Steel Ribbon Diameter 2mm Average Breaking Strength 15kg Compliance Label There is a compliance label on the back of the ZDR enclosure that has important regulatory and node identification information Page 33 of 37 ...

Страница 34: ...stribution board within a building For more information see standard IEC 61010 1 IP NEMA Rating Water and dust ingress protection standard IP67 NEMA 4 means complete protection against contact with dust and protected from ingress of water when immersed in up to 1 metre depth for up to 30 minutes For more information see IEC 60529 RoHS Directive Restriction of Hazardous Substances Directive restric...

Страница 35: ...coil CT s 1A suitable for 5A output current transformers no CT s included 5A suitable for 5A output current transformers no CT s included MCT mini CT s for monitoring the secondary output of existing 1A or 5A CT s SKU Description ZDR 16 120 120A per phase 16mm aperture split core mA CT s ZDR 16 r1k 1000A per phase flexible Rogowski coil CT s ZDR 16 r3k 3000A per phase flexible Rogowski coil CT s Z...

Страница 36: ...p episensor com premium support Address EpiSensor Ltd Georges Quay House Georges Quay Limerick V94 YW9T Ireland Warranty All EpiSensor products and provided with a 365 day limited warranty effective from the shipping invoice date of an order During the warranty period under the conditions of normal use EpiSensor will repair or replace any product that has a manufacturing defect Warranty can be ext...

Страница 37: ...rval The length of time between each data point produced by a node Snap to Clock Reporting mode where data is snapped to the nearest 1 minute 5 minute 15 minute interval etc Interval and Delta Reporting mode where data is produced when the reporting interval has elapsed unless a change is detected Allow join mode A mode that can be enabled on the Gateway that allows new wireless nodes to join Page...

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