background image

 

 

INITIAL START UP PROCEDURE

 

___________________________________________________________ 

 
 

WARNING 

 

Wear clean, approved eye or face protection while performing the 
initial start up procedure. Failure to follow this instruction may result 
in serious personal injury. 
___________________________________________________________

 

 

Checking Fan Rotation

  

 
Use the following procedure to check the fan rotation. 
 

1. 

With the electrician present, press the START pushbutton on the motor starter and immediately press the STOP pushbutton. This m

turning on the AirWall unit. As the fan coasts to a stop, visually inspect the 
fan exhaust outlet and ensure that the fan rotation is in the correct 
direction. See WARNING.  
__________________________________________________________ 

 
 

WARNING 

 

Never place hands or other objects such as tools into the fan inlet or 
exhaust openings. Failure to follow this instruction may cause 
serious personal injury. 
__________________________________________________________

 

 

Normally, there is an arrow on the blower indicating proper rotation of the fan blades. If this arrow is not visable carefully look 
into the fan exhaust outlet and confirm that the fan blades are moving toward you.  If the fan blades are rotating away from you,  
have your electrician reverse the motor direction.   

 

2. 

After assuring that the fan is turning in the proper direction, restart the AirWall unit and allow it to come up to speed.  Ask your 

electrician to use an amp probe or ammeter to take amp and volt readings after the fan has rotated up to full speed to make 
sure the motor is not being overloaded. 

 

Adjusting Photohelic Gage And Switch 

 
 It may be necessary at this time to adjust the Photohelic gage and switch to ensure its 
proper operation.  
 

1. 

With the fan off, check the black needle on the gage to determine the 
reading. If the needle is indicating more than, or less than zero, it must be 
adjusted. 

 

2. 

To adjust the gage, use a small straight blade screwdriver to 

Содержание AIRWALL HD

Страница 1: ...COLLECTION SYSTEM INSTALLATION OPERATION MAINTENANCE AND REPLACEMENT PARTS MANUAL PUBLICATION NO UM AW 0211 Copyright 2011 ENVIROSYSTEMS LLC 2555 N Coyote Dr Suite 118 Tucson AZ 85745 520 573 3064 800...

Страница 2: ...yer Instruments Inc AirWall and Envirosystems are registered trademarks of Envirosystems Manufacturing LLC Information in this manual is subject to change without notice IMPORTANT NOTICE This propriet...

Страница 3: ...SCRIPTION D 1 FILTER CLEANING D 2 AIRWALL PRODUCT SPECIFICATIONS D 5 INSTALLATION GENERAL INFORMATION I 1 UNCRATING AND INSPECTION I 1 POSITIONING FOR ASSEMBLY I 1 ELECTRICAL CONNECTIONS I 3 FILTER CL...

Страница 4: ...RATED CONTROL PANEL O 2 DUST COLLECTION DRAWERS O 3 MOISTURE ACCUMULATION O 4 CHANGING FILTER CARTRIDGES O 4 DUST COLLECTION DRAWERS O 4 FAN MOTOR LUBRICATION O 5 TROUBLESHOOTING O 5 REPLACEMENT PARTS...

Страница 5: ...his precaution may result in severe bodily injury __________________________________________________________ GENERAL SAFETY INSTRUCTIONS AND CONSIDERATIONS Machine owners and operating personnel must...

Страница 6: ...and toxic material that are in excess of those allowed by applicable OSHA USEPA ACGIH or NIOSH regulations and recommendations Wear clean approved eye or face protection Keep your protective equipment...

Страница 7: ...upervisor or safety department Worn or broken flooring ladders and handrails unstable or slippery platforms or scaffolds must be repaired before use Do not use skids stock media drums or boxes as make...

Страница 8: ...r operate any machine until you read and understand all safety instructions Assign only qualified fully trained personnel instructed in safety and all machine functions to operate any equipment Operat...

Страница 9: ...bered or labeled tags on those wires not marked If wiring is replaced make sure it is of the same type length and size and has the same load carrying capacity An electrical technician must analyze the...

Страница 10: ...ystems Manufacturing LLC representative The user must determine that any other person performing work with electrical power ON is trained and technically qualified Failure to follow this precaution ma...

Страница 11: ...ir then passes through the filter medium from the outside to the inside of the filter cartridges and out the open top of each cartridge This leaves the dust on the out side surface of the cartridges T...

Страница 12: ...rse components is several time longer than competitors units where the header tank is mounted externally 2 Timer Control Board This solid state device controls the cleaning cycle of the filter cartrid...

Страница 13: ...ize and open a 1 in diameter valve Each pilot solenoid is energized in turn by the timer control board 5 Diaphragm Valves There are three 3 or five 5 pilot operated dia phragm valves in each AirWall S...

Страница 14: ...AIRWALL SPECIFICATIONS Model AWC 2S Unit Dimensions Height Excludes Blower Height Inch 66 mm 1676 Width Inch 57 mm 1448 Length Inch 208 mm 5283...

Страница 15: ...cartridges Standard Spunbond 80 20 No 20 20 Total Filter Area Sq Ft 2400 6000 Air Requirements Pulse Air Supply 3 0 CFM 90 100 psi 6 2 6 9 bars Electrical Requirements Pulse System 2A 120 VAC 1 Phase...

Страница 16: ...pped on separate skids and some of these components may be drop shipped directly from an approved ES vendor to shorten delivery time NOTE Use extreme care when handling the unit and components Careles...

Страница 17: ...ift or chain fall to lift the exhaust fan and motor assembly into position on top of the filter cartridge section clean air plenum See CAUTION CAUTION Do not hoist the fan motor assembly by lifting on...

Страница 18: ...st is pointed Align the mounting holes in the fan motor assembly with the mounting 8 holes in the top plate of the clean air plenum 9 Use the 2 1 2 bolts flat washers and flange nuts to secure the ass...

Страница 19: ...of the filter stand The gasket will seat on the metal frame Once the filter is in place swing the locking bolts into position so that the locking bolts hook on the edge of the filter corners f Evenly...

Страница 20: ...CAUTION CAUTON Do not connect circuit test equipment to the timer control board The use of certain types of test equipment can seriously damage the timer control board components Failure to follow th...

Страница 21: ...ematic will be supplied with the manual PNEUMATIC CONTROL CONNECTIONS In addition to the electrical connections two 2 pneumatic control connections must be made from the AirWall unit to the Photohelic...

Страница 22: ...pipe extending through the hole and connect the pipe to the fitting provided in the bottom of the tube sheet This connection is positioned between the back two rows of filter openings 2 3 Connect an a...

Страница 23: ...en the filter cartridge retaining nut enough to compress the seal and test by making sure the filter cartridge can no longer be rotated by hand 7 Repeat this procedure for the entire back row of filte...

Страница 24: ...__________________________________________________ Normally there is an arrow on the blower indicating proper rotation of the fan blades If this arrow is not visable carefully look into the fan exhaus...

Страница 25: ...filters 4 Use the small knob on the lower left of the gage face to set the left or low point needle to 2 0 Use the knob on the right to set the right or high point needle to 2 5 on the gage NOTE The...

Страница 26: ...idges The Photohelic gage or digital sensing module monitors this vacuum and as the pre determined high set point is reached reverse pulse cleaning cycle is started automatically At the start of the c...

Страница 27: ...nd the MAN OFF AUTO selector switch The MAN OFF AUTO selector switch controls the operation of the Photohelic gage and switch or digital sensor module and must be in the AUTO position to enable on dem...

Страница 28: ...check the dust collection drawers located in the bottom of the air filtration dust collection unit Dispose of any waste accumulation according to federal state and local environmental regulations See...

Страница 29: ...lter cartridges because of the weight dropping down when the filter cartridge retaining nut is removed from the threaded end of the support rod See WARNING ____________________________________________...

Страница 30: ...purpose ball bearing grease having rust inhibitors and anti oxidant additives Suggested greases are Shell Alvania No 2 Mobil Mobilith SCH 100 Texaco Premium RB2 American Rykon Premium 2 Lubricate bea...

Страница 31: ...r leaking vent line or fitting between a diaphragm valve and its pilot solenoid These are located in the clean air plenum The affected valve can be quickly isolated by holding a hand below each of the...

Страница 32: ...r if non warranty The following replacement parts are common to all standard AirWall models QUANTITY PART DESCRIPTION PART NUMBER 1 Button bleeder 2 way 32 21 001 1 Controller sequence 6 position 37 0...

Страница 33: ...ANTITY PART DESCRIPTION PART NUMBER 2 Baffle section galvanized 14 11 001 4 Strip corner 14 10 019 The following replacement parts are common to AirWall Models AW100 HD AW120 HD and AW160 HD QUANTITY...

Отзывы: