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FORM ET145.18-IOM1 (115) 

 

 

ENVIRO-TEC 

31

 

Once the room t-stat has been satisfied, it will de-
energize”Y1”. If the compressor has satisfied its minimum run 
time, the compressor and fan de-energize. Otherwise, the unit 
operates the cooling system until the minimum run time for the 
compressor has been completed. After the compressor de-
energizes, the blower is stopped following the elapse of the fan 
off delay for cooling. 

To be available, a compressor must not be locked-out due to a 
high pressure switch; low pressure switch; condensate 
overflow switch; freeze-stat trip and the anti-short cycle delay 
(ASCD) must have elapsed. 

Operation Errors 

Each refrigerant system is monitored for operation outside of 
the intended parameters. Errors are handled as described 
below. All system errors override minimum run times for 
compressors. 

High-Pressure Limit Switch 

If a high pressure limit switch opens. The micro processor 
control de-energizes the compressor, initiates the ASCD (Anti-
short cycle delay), and stops the unit fans  (soft lock-out).If a 
call for cooling or heating is still present at the conclusion of 
the ASCD, the micro processor control will re-energize the 
compressor and unit fan. 

Should a high pressure switch open three times within two 
hours of operation, the micro processor control will 
permanently lock –out the system compressor, requiring a 
manual reset of the system  (enter a hard lock-out), by de-
energizing the 24 volt power to unit, or turning the room t-stat 
to the “OFF” position then back to either heating or cooling as 
required. The micro processor control will flash a fault code 
indicating the high pressure lock-out. (See attached table). 

Low Pressure Limit Switch 

The low pressure limit switch is not monitored during the initial 
30 seconds of compressor operation. For the  following 30 
seconds, the microprocessor control will monitor the low 
pressure switch to ensure it closes. If the If the low pressure 
switch fails to close after the 30 second monitoring phase, the 
micro processor control will de-energize  the compressor, 
initiate the ASCD, and stop the fan (soft lock-out). 

Once the low–pressure switch has been proven (closed during 
the 30 second monitor period described above), the 
microprocessor control will monitor the low pressure switch for 
any openings. If the low–pressure switch opens for greater 
than 5 seconds, the micro processor control will de-energize 
the compressor, initiate the ASCD, and stop the compressor 
(soft lock-out). 

If the call for cooling is still present at the conclusion of the 
ASCD, the micro processor control will re-energize the 
compressor. 

Should a low pressure switch open three times within one hour 
of operation, the microprocessor control board will lock-out the 
compressor (enter into a hard lock-out) and flash a fault code 
(see attached table). 

Freeze-stat 

If a freeze-stat opens, the micro processor control will de-
energize the compressor, and initiate the ASCD.  If a call for 
cooling or heating is still present at the conclusion of the 
ASCD, the micro processor control will re-energize the halted 
compressor. 

Condensate Overflow Switch

 

A Condensate Overflow fault occurs if the Condensate 
Overflow switch opens continuously for 30 seconds.  The 
compressor is shutdown regardless of Minimum Run Time and 
alarm 15 is set.  Fan continues operating in its current state. 

The control logs the first incident per compressor request.  
Lockout occurs on the second fault occurrence within a 
request cycle, requiring reset or power cycling.  If the 
compressor request is removed, the fault occurrence counter 
is reset to zero.  When lockouts are removed, the alarm is 
reset. 

Safety Controls 

The micro processor control monitors the following inputs: 

1. 

A suction line freeze-stat to protect against low leaving 
water temperatures (opens at 34F and resets at 48F.) 

2. 

A high pressure switch to protect against excessive 
discharge pressures (opens at 600 psig +/– 25 psig). 

3. 

A low pressure switch to protect against loss of refrigerant 
charge (opens at /– 5 psig). 

4. 

A Condensate Overflow Switch to protect against 
condensate overflow 

Coaxial Freeze Protection Set Point 

The unit allows for field selection of the coaxial freeze 
protection set point.  Unit utilizes a suction line freeze-stat 
factory set for compressor lock-out when leaving water 
temperature drops below 35F (resets at 48F).  To lower the set 
point for low temp heating applications with an adequate 
water-antifreeze solution, unplug freeze-stat sensor, located at 
P6 on the microprocessor control board and plug in the (pink) 
jumper attached to existing harness. By  installing the  jumper, 
the freeze-stat is bypassed allowing for heating operation with 
leaving water temperatures below 35F. Use jumper only in low 
water applications with adequate antifreeze  protection, 
otherwise damage can occur.  

Random Start 

Random start function, upon power up, will impose time delay 
of 4 minutes plus a random delay of 1 to 64 seconds.  The 
random number generator seed is determined by a fixed seed 
programmed at the factory combined with the serial number, 
model number, and the hours of compressor run time of the 
unit.   

Compressor Protection 

In addition to the external pressure switches, the compressor 
also has inherent (internal) protection. If there is an abnormal 
temperature rise in a compressor, the protector will open to 
shut down the compressor. The micro processor control 
incorporates features to minimize compressor wear and 
damage. An anti-short cycle delay (ASCD) is utilized to 
prevent operation of a compressor too soon after its previous 
run. Additionally, a minimum run time is imposed any time a 
compressor is energized. The ASCD is initiated on unit start-
up and on any compressor reset or lockout. 

Microprocessor Control Unit Flash Codes 

Various flash codes are utilized by the microprocessor control 
to aid in troubleshooting. Flash codes are distinguished by the 
short on and off cycle used (approximately 200ms on and 
200ms off). To show normal operation, the control boards flash 
a 1 second on, 1 second off “heart beat” during normal 
operation. This is to verify  that the micro processor is 
functioning correctly. Do not confuse this with an error flash 
code. To prevent confusion, a 1-flash, fault code is not used. 
See Table 6 for list of all flash codes. 

Содержание VB09-36

Страница 1: ...stallation operations maintenance Supersedes ET145 18 IOM1 513 Form ET145 18 IOM1 115 Issue Date January 21 2015 Vertical Stacked water source Heat Pump model VB VM VS09 36 Cabinet and Model VSCS09 36 Chassis r 410A LD18013 LD18014 ...

Страница 2: ...t is essential that prior to performing any task on this equipment this individual shall have read and understood this document and any referenced materials This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to areas of...

Страница 3: ...RING TO INSTALL UNIT 4 Literature 4 Shipping 4 Inspection Storage 4 Pre Installation 4 Rigging 5 RISER CABINET INSTALLATION 11 Cabinet Placement 11 Supply and Return Piping 12 Hoses 12 ELECTRICAL WIRING 15 Field Installed Power Wiring 15 Field Installed Low Voltage Wiring 15 Optional Surface Mount Thermostat Connection Wiring 15 Optional Remote Mounted Thermostat Wiring 15 Optional ADA Door Mounte...

Страница 4: ...ting to the unit contact the office where you bought the unit You may also refer to the unit rating plate for a contact name B Shipping Cabinets and risers are shipped in one of the following configurations A Risers are attached to cabinet and cabinets are stacked on their side Chassis ships on separate skids B Risers ship loose packaged in boxes and sorted by floor Cabinets ship upright up to 4 p...

Страница 5: ...tion correctly before the equipment is put into operation Never by pass or wire around any safety device Use gloves and protective goggles and where appropriate make sure to have a gas mask close at hand Also use electrical protection equipment and tools suited for electrical operation purposes Personnel must be qualified according to national safety rules and regulations The system should be inst...

Страница 6: ...FORM ET145 18 IOM1 115 ENVIRO TEC 6 FIGURE 1 Cabinet Chassis Model Nomenclature ...

Страница 7: ...FORM ET145 18 IOM1 115 ENVIRO TEC 7 ...

Страница 8: ...c Blower Motor Diameter x Width in 9x4T 9x4T 9x7T 9x7T 10x7T 10x8T 10x8T Motor HP 0 10 0 10 0 17 0 25 0 33 0 33 0 50 ECM Blower Motor Diameter x Width in 9x4T 9x4T 9x7T 9x7T 10x7T 9x8 9x8 Motor HP 0 33 0 33 0 33 0 33 0 33 0 50 0 50 Hi Static ECM Blower Motor Diameter x Width in 9x4T 9x4T 9x7T 9x7T 10x7T 10x8T 10x8T Motor HP 0 33 0 33 0 33 0 33 0 33 0 50 0 50 Filter Quantity Size in 1 14x25x1 1 14x...

Страница 9: ...ation is measured from base of cabinet and does not include stand height FIGURE 2 Cabinet Unit Dimensions Floor Sleeve Dimensions 80 or 88 B A 6 48 4 5 3 50 7 OPTIONAL 24V CONNECTION FOR SURFACE MOUNT REMOTE MOUNTED THERMOSTAT SWITCH PLATE w 2 SPD FAN SWITCH OPTIONAL DISCONNECT FUSES ADA MOLEX CONN 7 8 CONTROL ENTRANCE CHASSIS SERVICE PANEL ELECTRICAL BOX OPTIONAL FRONT SUPPLY OPENING RETURN AIR F...

Страница 10: ...FORM ET145 18 IOM1 115 ENVIRO TEC 10 Note 1 Riser shut off valve is measured from base of cabinet and does not include stand height FIGURE 2A Cabinet Riser Dimensions ...

Страница 11: ...e cabinet into final position 4 Raise the cabinet upright and lower the risers through the floor cut out aligning the risers into the swaged section of the unit on the floor below Take extra care not to scrape or dent risers during positioning The riser tailpiece should insert approximately 2 into the 3 long swaged section of the unit below To ensure correct riser positioning and to compensate for...

Страница 12: ...h NPT type connections and matching risers with NPT shut off valve connections require a special hose kit complete with NPT to NPSH swivel adapter on the shut off valve and chassis connection see Diagram C to mate to factory hoses C HOSES Ensure the correct hose set is matched with the compatible unit size see Table 2 When installing NPSH factory provided hoses installer must follow these procedur...

Страница 13: ... ET145 18 IOM1 115 ENVIRO TEC 13 Diagram A Standard Factory Supplied NPSH Hose Kits and Risers As of June 2013 Diagram B Optional Field Supplied Risers w Factory Supplied NPSH Hose Kits and Shut Off Valves ...

Страница 14: ...FORM ET145 18 IOM1 115 ENVIRO TEC 14 For VB cabinets built prior to June 2013 Diagram C Conversion of NPT to NPSH type fittings VB Units with NPT fittings only ...

Страница 15: ... terminal strip See Figure 4 for typical wiring connections Locate thermostat away from supply drafts Ensure the back of thermostat is sealed and protected from air drafts Short cycling can result in damage to unit RECOMMENDED WIRE SIZE MAX LOW VOLTAGE WIRE LENGTH 20 gauge 50 feet 18 gauge 75 feet 16 gauge 125 feet FIGURE 4 FIELD WIRING DIAGRAM Ensure that the control wiring between the thermostat...

Страница 16: ... and return openings with plastic or cardboard to prevent dust or debris from entering the unit components 3 Install drywall using conventional construction methods Studs or drywall should not be fastened directly to the cabinet surface The spacing of the framing members will be dependent on the return air access and the type quantity of supply air outlets See Figures 7 and 8 4 Install sheetrock a...

Страница 17: ...FORM ET145 18 IOM1 115 ENVIRO TEC 17 FIGURE 7 Critical Return Air Panel with Unit Cabinet Installation Dimensions ...

Страница 18: ...RE 8 Return Air Panel Dimensions Note 1 See Figure 7 for additional R A panel and cabinet installation information FIGURE 9 R A Panel Cross Section Installation at Floor Level Cut away view for standard cabinet with no stand Add stand height to cabinet to obtain correct dimension of R A panel from floor ...

Страница 19: ...FORM ET145 18 IOM1 115 ENVIRO TEC 19 FIGURE 9A Optional Return Air Panel with ADA Mounted Thermostat ...

Страница 20: ...is recommended to apply 1 8 neoprene tape around the perimeter the volume damper prior to inserting into the supply opening See Figure 11 for an example This will assist in reducing noise transmission and air recirculation into unit closet For ducted openings connect the unit supply opening to the supply ductwork using a watertight flexible duct connector This will minimize the transmission of ope...

Страница 21: ...FORM ET145 18 IOM1 115 ENVIRO TEC 21 FIGURE 11 Unit Mounted Supply Grille Installation Dimensions ...

Страница 22: ... installation 5 Top opening size does not change When combined with any other discharge arrangement shallbe be included in determining horizontal opening grille size 6 Openings marked Not Available result in face velocities outside the recommended 300 500 FPM range 7 Hi Static Blower option is not recommended or single horizontal discharge openings with unit mounted supply grille UNIT SUPPLY FACE ...

Страница 23: ...ngs will come with 4 1 4 supply plaster flange B Top Mounted Fresh Air with Motorized Damper Same features as in the top mounted fresh air intake option and including a motorized damper assembly inside the discharge collector box similar to depiction in Figure 12 Damper assembly can be easily removed for servicing see steps below Motorized damper assembly opens during FAN ON operation See Appendix...

Страница 24: ...nit Shown Cabinet Dimensions Model A B C 09 12 17 8 12 15 24 20 12 14 30 36 24 16 18 1 Optional Fresh Air option comes with 4 1 4 R A flange 2 Optional front supply opening comes with 4 1 4 duct flange 3 All other openings come with standard 1 duct flange 4 Left and Right hand versions shown ...

Страница 25: ...use a back up wrench when tightening the hose to the valve fitting Allow the hoses to hang free inside the cabinet Once chassis is slid into place attach the NPSH hoses to the NPSH fittings on the chassis stub outs projecting through the top of the compressor compartment access cover Always use a back up wrench to prevent twisting of the copper water piping within the chassis assembly Refer to the...

Страница 26: ...pply grille return air panel and filter in place 6 Connect hoses to the chassis Ensure that the hoses will not be pinched once the chassis is slid into place 7 Check alignment of the chassis in the cabinet The chassis should be centered in the cabinet opening without touching the flanges on the sides of the cabinet opening 8 Complete the electrical connections to the chassis by means of the two qu...

Страница 27: ...ostat switch to the OFF position The compressor and fan should stop running and the reversing valve should de energize 6 Leave the unit off for approximately 5 minutes to allow for pressure equalization 7 Turn the thermostat to the lowest setting 8 Set the thermostat system switch to the HEAT position The compressor should NOT run 9 Adjust the temperature setting upward until the compressor and su...

Страница 28: ...255 240 225 LOW 255 250 240 230 220 210 HIGH 445 435 425 415 400 385 370 355 340 320 295 LOW 350 345 335 325 315 305 290 HIGH 580 570 560 550 535 520 505 485 465 445 425 LOW 385 380 375 370 365 355 345 335 HIGH 700 690 675 660 635 615 595 575 550 525 495 LOW 450 445 440 435 430 425 HIGH 880 855 835 815 795 770 740 710 680 650 615 LOW 715 710 705 690 670 650 630 605 580 HIGH 1115 1100 1075 1050 102...

Страница 29: ...265 1235 1206 1184 1163 1141 1118 1085 1051 1008 965 913 861 36 1220 840 24 850 571 30 1075 701 15 550 312 18 685 408 External Static Pressure in w g 09 340 220 12 430 290 Unit Size Motor Speed Rated CFM Min CFM ECM TAP 0 0 05 0 1 0 15 0 2 0 25 0 3 0 35 0 4 0 45 0 5 0 55 0 6 0 65 0 7 0 75 1 278 252 226 212 198 189 180 2 342 317 292 276 259 247 236 228 220 214 207 3 411 382 354 334 315 300 286 279 ...

Страница 30: ... be reset by opening and closing the unit mounted disconnect switch If the unit must be reset more than twice on consecutive operating cycles check the unit for a dirty filter abnormal entering water temperature inadequate or excessive water flow or refrigerant circuit malfunction If the unit continues to cutout contact a trained service technician 13 UNIT CONTROLS The control system microprocesso...

Страница 31: ... will re energize the halted compressor Condensate Overflow Switch A Condensate Overflow fault occurs if the Condensate Overflow switch opens continuously for 30 seconds The compressor is shutdown regardless of Minimum Run Time and alarm 15 is set Fan continues operating in its current state The control logs the first incident per compressor request Lockout occurs on the second fault occurrence wi...

Страница 32: ...ive seconds it scans the bus and then assigns itself the first available address starts at 2 It then flashes that address one time Pressing the button two times within five seconds causes the control to flash the address Communication The communication protocol is MODBUS using the RTU method of packet framing at 19200 baud rate TABLE 6 Flash Codes Flash Codes Description On Steady Control Failure ...

Страница 33: ...uld be checked for leaks Make any repairs as required 7 Set the loop temperature controls to raise the temperature to approximately 85o F Perform a visual check for any leaks that may have occurred due to the increased heat Repair as required 8 Open the drain at the lowest point in the system make up water flow rate must be equal to rate of drain bleed Continue to bleed system until water leaving ...

Страница 34: ...FORM ET145 18 IOM1 115 ENVIRO TEC 34 APPENDIX PSC MOTOR WIRING DIAGRAM ...

Страница 35: ...FORM ET145 18 IOM1 115 ENVIRO TEC 35 ECM WIRING DIAGRAM ...

Страница 36: ...FORM ET145 18 IOM1 115 ENVIRO TEC 36 CONTINUOUS FAN WITH ECM WIRING DIAGRAM ...

Страница 37: ...FORM ET145 18 IOM1 115 ENVIRO TEC 37 MOTORIZED DAMPER ECM WIRING DIAGRAM ...

Страница 38: ...st be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture from the atmosphere Vacuu...

Страница 39: ...FORM ET145 18 IOM1 115 ENVIRO TEC 39 NOTES ...

Страница 40: ...ennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright 2015 ALL RIGHTS RESERVED Form ET145 18 IOM1 115 Issue Date January 21 2015 Supersedes ET145 18 IOM1 513 800 861 1001 www enviro tec com ...

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