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DJ & DG MANUAL 

 

16 of 34 

May 12 R2 

Recovery, reuse, recycling, reclamation, and safe disposal of refrigerant is the only acceptable practice 
today.  Venting of refrigerant into the atmosphere during installation or servicing is unacceptable.  To avoid 
damage, use an accepted refrigerant recovery system whenever removing refrigerant.  When working with 
refrigerants you must comply with all local government safety and environmental laws. 

 

DRAIN TRAPS 

 
Each drain connection requires a separate drain trap supplied and installed by the contractor. For a trap to 
work properly, it must be primed. During freezing periods, primed traps may need to be heat traced or drain 
and plug the trap when not in use. If a drain connection has a smaller pipe inside, connect to the outer pipe 
only. Ensure that the trap is of adequate depth to operate against a static that includes the extra pressure 
drop for dirty filters. 
 

Warning:

 

Failure to properly trap each connection can result in drain pan flooding, 
standing water in unit, building damage, injury or death, cause poor air 
quality or other problems. 

 
In some applications (e.g. heat recovery units) there may be additional drain connections inside the curb 
intended to be connected to the building drainage system. These drains must be connected and properly 
trapped. 
 
Cooling coil drain pans may have multiple drain connections extending outside the unit casing. Multiple 
drains may be connected to a common drain providing that each drain is individually trapped and vented to 
avoid problems from drains in different pressure zones. The drain must be properly sized and sloped. 
 
Size drain trap with the following minimum requirements: 

 
a) 

Units With Draw Through Drain Pans: 
 
H1 = Negative Static

 x 1.5 + 3.5” (89mm) 

H2 = Negative Static

 x 0.75 + 2.5” (64mm) 

 
 
b) 

Units With Blow Through Drain Pans: 
 
H2 = Maximum Positive Static

 x 1.5 

H1 = H2 + 0.5” (13mm) 

 
†  Static Water Column (WC) in inches or mm 

including fully loaded filters. 

 
 
Ensure adequate clearance for properly sized drain traps. 

FLUSHING AND DEGREASING OF WATER AND GLYCOL COILS 

 
Coil tubing may contain material or residue from manufacturing, transportation or storage. To prevent 
possible damage to other components in the system, the coils must be flushed and degreased. Consult a 
qualified water treatment specialist. 

 

H1

H2

H1

H2

VENT & PRIMING

FUNNEL

TO DRAIN

OPTIONAL

CLEAN OUT

ATMOSPHERIC

Содержание DG SERIES

Страница 1: ...RY USA HEAD OFFICE AND FACTORY CANADIAN EASTERN FACTORY 1401 HASTINGS CRES SE CALGARY ALBERTA T2G 4C8 Ph 403 287 4774 Fx 888 364 2727 32050 W 83 rd STREET DESOTO KANSAS 66018 Ph 913 583 3181 Fx 913 58...

Страница 2: ...NECTIONS 15 DRAIN TRAPS 16 FLUSHING AND DEGREASING OF WATER AND GLYCOL COILS 16 HEAT TRANSFER FLUIDS 17 BEFORE START UP 17 START UP CHECK LIST 17 OPERATION 19 SAFETY SHUTOFF VALVE LEAK TEST 20 GAS MAN...

Страница 3: ...onal service manager SAFETY PRECAUTIONS Read understand and follow the complete manual before beginning the installation including all safety precautions and warnings mhgWARNING FIRE OR EXPLOSION HAZA...

Страница 4: ...ations with respect to this warranty The refrigerant charge is not included in any part of this warranty This warranty does not apply to any products or parts thereof that have been subject to acciden...

Страница 5: ...internal damage Remove protective covers and check for internal damage Replace covers if the unit is not being assembled or installed at this time Open access doors and check for internal damage Clos...

Страница 6: ...ectrically grounded in accordance with the latest edition of the Canadian Electrical Code Part 1 C S A Standard C22 1 Provincial and Local Codes and in accordance with the local authorities having jur...

Страница 7: ...ional Standard Plumbing Code NSPC State and Local Codes and in accordance with the local authorities having jurisdiction 7 The installation of this unit shall be in accordance with all other National...

Страница 8: ...or other mounting the base of the unit must be supported continuously by a mounting support system that is directly below the unit structural base frame and runs the entire length and width of the uni...

Страница 9: ...can result from improper support or improper loading of the curb Additional temporary support shall be provided by the installer for the safety of personnel If the unit is split and shipped in sectio...

Страница 10: ...placed and sealed after piping and electrical connections are made THE FLOOR OF THE UNIT HAS BEEN MADE WATER RESISTANT DO NOT CUT OR DRILL HOLES IN THE FLOOR OR USE PENETRATING FASTENERS All penetrati...

Страница 11: ...plate 3 The unit is to be supplied with an adequate flow of clean air free fuel oil at a minimum temperature of 32 F 0 C at a neutral pressure This requirement can be met if the oil is supplied to the...

Страница 12: ...on units with Engineered Air draft hoods The vent size shall be selected from appropriate approved Vent Table Note Oil fired heaters MUST use A vent 2 A vent connector shall be of approved material a...

Страница 13: ...n length Removable air tight access panels shall be provided on both the upstream and downstream sides of the duct furnace The access panels shall be accessible when the appliance is installed for ser...

Страница 14: ...the nominal rated nameplate voltage and voltage imbalance shall be limited to 2 A power monitor shall be installed by others to properly monitor power quality and conditions All generator sets shall...

Страница 15: ...must be parallel to the air flow The sensor should be mounted near the center of a straight duct 5 to 10 feet 1500 to 3000mm downstream of the supply air connection to the Engineered Air unit Avoid in...

Страница 16: ...problems In some applications e g heat recovery units there may be additional drain connections inside the curb intended to be connected to the building drainage system These drains must be connected...

Страница 17: ...death could occur if instructions are not followed This equipment contains moving parts that can start unexpectedly Injury or death could occur if instructions are not followed All work should be per...

Страница 18: ...inlet pressure agrees with the approval label 11 Enable heating and or cooling refer to unit function for correct sequence and operation 12 Confirm field wiring voltage drop is less than 10 when equip...

Страница 19: ...air balancing contractor to insure the air volume being delivered matches the unit rating plate Failure to perform a proper air balance can cause injury or death damage to the equipment property damag...

Страница 20: ...xternal leakage The table below indicates the maximum number of bubbles in relation to the size and type of valve Manufacturer Pipe size in Model Maximum leakage rate bubbles 10sec 1 1 V4943 V8943 13...

Страница 21: ...et up combustion etc If your unit does not have one these controls then follow the next few steps 8 Set the temperature control at the highest setting to call for heat Units with no DJM DJT G TRAC X T...

Страница 22: ...re proceeding It may be necessary to refer to another control manual to perform some of the operation test procedure and then return to this document to complete the safety checks 2 Do not start burne...

Страница 23: ...very maximum of 300 ppm O2 reading should range from 3 1 2 to 4 at high fire on all units Low fire combustion values are found on the table below for units that have constant combustion air or variabl...

Страница 24: ...of shut down allow the main blower to run for a sufficient period to cool off the heat exchanger 4 Set the unit ON OFF toggle switch to the OFF position 5 Set the main power disconnect switch to the...

Страница 25: ...ENANCE Warning m c This unit is connected to high voltages Electrical shock or death could occur if instructions are not followed This equipment contains moving parts that can start unexpectedly Injur...

Страница 26: ...ed or burned badly replace contactor Single phasing and motor burnouts can result from bad contacts BELT ADJUSTMENT For maximum belt and bearing life pulley alignment and belt tension must be properly...

Страница 27: ...6 6 Nm 155 in lb 17 5 Nm 228 272 in lb 26 31 Nm 2 11 16 68mm 173 in lb 19 6 Nm 248 in lb 28 0 Nm 228 272 in lb 26 31 Nm 2 15 16 75mm 173 in lb 19 6 Nm 248 in lb 28 0 Nm Install the washer and lock nut...

Страница 28: ...2 or No 3 ball bearing grease having rust inhibitors antioxidant additives and a minimum viscosity of 500 SSU at 100 F 38 C Some examples of grease having these properties are Shell Alvania RL 2 Mobil...

Страница 29: ...ring to bottom of shaft For 24 hour operation double the lubrication frequency Grease to be added at each interval Lubricate with a multipurpose roller bearing NLGI No 2 having rust inhibitors and ant...

Страница 30: ...re 42 OIL BURNERS It is recommended that the oil burner be inspected and cleaned at least once each year Refer to the supplemental information bulletin from the burner manufacturer included with the u...

Страница 31: ...mmer operation OUTDOOR AIR INTAKES MIXING SECTIONS AND DAMPERS Outdoor air intakes screens and adjacent areas shall be checked semi annually for cleanliness integrity and proper operation Adjust dampe...

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Страница 35: ...s line supply pressure Off W C High fire W C Manifold gas pressure at high fire W C All field wiring is complete and installed as per the wiring diagram All controls set at the correct setpoints as in...

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