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DJ & DG MANUAL 

 

9 of 34 

May 12 R2 

 
The gasket material provided for the curb is closed cell foam.  Closed cell foam is dense and does 
not compress easily.  If the unit is split and shipped in sections there will also be gasket material for 
sealing between sections.  The gasket material for splits is open cell foam.  It is less dense than the 
closed cell foam and compresses easily.   
ONLY USE THE CLOSED CELL FOAM GASKET PROVIDED FOR SEALING THE CURB. 
 
Curbs may be broken down for shipping. Field assembly is required by the installing contractor. Bolt 
all sections together at split joints using hardware provided. The installing contractor must caulk and 
seal all joint and corner flashings. All flashings and braces that are provided must be installed. DO 
NOT screw/penetrate joint, corner or adaptor flashings. Refer to assembly instructions sent with 
roof curb. 

SHIPPING MATERIALS 

 
Remove shipping materials.  Shipping materials may include, but are not limited to: 

• 

Protective covers over openings, inlets, condenser coils etc. 

• 

Protective covers over split sections if provided. 

• 

Tie-down bolts, straps and blocks on fan and compressor vibration isolators. 

• 

Tie-down bolts, straps and blocks on tilt equipped heat pipes and enthalpy/desiccant wheels if 
supplied. 

• 

Indirect fired heat exchangers may be supported with wood for shipping.  Remove. 

ASSEMBLY 

 

Warning:

 

Assembly of split units requires bolting together the base frame of adjacent 
sections. This may require personnel to work under the unit during 
assembly.  Injury or death can result from improper support or improper 
loading of the curb.  Additional temporary support shall be provided by the 
installer for the safety of personnel.

 

 
If the unit is split and shipped in sections, the sections must be field assembled. All sections are pre-drilled 
for assembly. The hardware and gaskets are packed in one of the sections. Apply the gasket, align the 
sections.  The base frame must be bolted together first. Access below the unit for bolting of the base frame 
must be provided.  Once the base frame has been tightly fastened, loosely assemble all the bolts and nuts, 
and then tighten. Caulk all split lines.  Install split joint caps. The inlet hood is designed for field installation. 
On outdoor units connect the hood to the support flange and attach with appropriate fasteners. Connect all 
wiring on units that had been split for shipment. 
 
The gasket material provided for the split is open cell foam.  Open cell foam is light and compresses easily.  
If the unit is mounted on a curb provided by Engineered Air there will also be gasket material for sealing 
the curb.  The gasket material for curbs is closed cell foam.  It is more dense than open cell foam and does 
not compress as easily.   
ONLY USE THE OPEN CELL FOAM GASKET PROVIDED FOR SEALING THE SPLIT(S). 
 
SPLIT UNIT WIRING 
 
All split wiring must be completed by an electrician prior to starting the equipment.    A number of different 
methods are used to reconnect the wiring. 
 
Power wire:  this wiring is generally not broken or spliced, and will extend from the device back to the 
contactor or terminal block inside the electrical panel(s).  The wire will be tagged to identify which panel it 
extends to and will be numbered to the corresponding connection. 

Содержание DG SERIES

Страница 1: ...RY USA HEAD OFFICE AND FACTORY CANADIAN EASTERN FACTORY 1401 HASTINGS CRES SE CALGARY ALBERTA T2G 4C8 Ph 403 287 4774 Fx 888 364 2727 32050 W 83 rd STREET DESOTO KANSAS 66018 Ph 913 583 3181 Fx 913 58...

Страница 2: ...NECTIONS 15 DRAIN TRAPS 16 FLUSHING AND DEGREASING OF WATER AND GLYCOL COILS 16 HEAT TRANSFER FLUIDS 17 BEFORE START UP 17 START UP CHECK LIST 17 OPERATION 19 SAFETY SHUTOFF VALVE LEAK TEST 20 GAS MAN...

Страница 3: ...onal service manager SAFETY PRECAUTIONS Read understand and follow the complete manual before beginning the installation including all safety precautions and warnings mhgWARNING FIRE OR EXPLOSION HAZA...

Страница 4: ...ations with respect to this warranty The refrigerant charge is not included in any part of this warranty This warranty does not apply to any products or parts thereof that have been subject to acciden...

Страница 5: ...internal damage Remove protective covers and check for internal damage Replace covers if the unit is not being assembled or installed at this time Open access doors and check for internal damage Clos...

Страница 6: ...ectrically grounded in accordance with the latest edition of the Canadian Electrical Code Part 1 C S A Standard C22 1 Provincial and Local Codes and in accordance with the local authorities having jur...

Страница 7: ...ional Standard Plumbing Code NSPC State and Local Codes and in accordance with the local authorities having jurisdiction 7 The installation of this unit shall be in accordance with all other National...

Страница 8: ...or other mounting the base of the unit must be supported continuously by a mounting support system that is directly below the unit structural base frame and runs the entire length and width of the uni...

Страница 9: ...can result from improper support or improper loading of the curb Additional temporary support shall be provided by the installer for the safety of personnel If the unit is split and shipped in sectio...

Страница 10: ...placed and sealed after piping and electrical connections are made THE FLOOR OF THE UNIT HAS BEEN MADE WATER RESISTANT DO NOT CUT OR DRILL HOLES IN THE FLOOR OR USE PENETRATING FASTENERS All penetrati...

Страница 11: ...plate 3 The unit is to be supplied with an adequate flow of clean air free fuel oil at a minimum temperature of 32 F 0 C at a neutral pressure This requirement can be met if the oil is supplied to the...

Страница 12: ...on units with Engineered Air draft hoods The vent size shall be selected from appropriate approved Vent Table Note Oil fired heaters MUST use A vent 2 A vent connector shall be of approved material a...

Страница 13: ...n length Removable air tight access panels shall be provided on both the upstream and downstream sides of the duct furnace The access panels shall be accessible when the appliance is installed for ser...

Страница 14: ...the nominal rated nameplate voltage and voltage imbalance shall be limited to 2 A power monitor shall be installed by others to properly monitor power quality and conditions All generator sets shall...

Страница 15: ...must be parallel to the air flow The sensor should be mounted near the center of a straight duct 5 to 10 feet 1500 to 3000mm downstream of the supply air connection to the Engineered Air unit Avoid in...

Страница 16: ...problems In some applications e g heat recovery units there may be additional drain connections inside the curb intended to be connected to the building drainage system These drains must be connected...

Страница 17: ...death could occur if instructions are not followed This equipment contains moving parts that can start unexpectedly Injury or death could occur if instructions are not followed All work should be per...

Страница 18: ...inlet pressure agrees with the approval label 11 Enable heating and or cooling refer to unit function for correct sequence and operation 12 Confirm field wiring voltage drop is less than 10 when equip...

Страница 19: ...air balancing contractor to insure the air volume being delivered matches the unit rating plate Failure to perform a proper air balance can cause injury or death damage to the equipment property damag...

Страница 20: ...xternal leakage The table below indicates the maximum number of bubbles in relation to the size and type of valve Manufacturer Pipe size in Model Maximum leakage rate bubbles 10sec 1 1 V4943 V8943 13...

Страница 21: ...et up combustion etc If your unit does not have one these controls then follow the next few steps 8 Set the temperature control at the highest setting to call for heat Units with no DJM DJT G TRAC X T...

Страница 22: ...re proceeding It may be necessary to refer to another control manual to perform some of the operation test procedure and then return to this document to complete the safety checks 2 Do not start burne...

Страница 23: ...very maximum of 300 ppm O2 reading should range from 3 1 2 to 4 at high fire on all units Low fire combustion values are found on the table below for units that have constant combustion air or variabl...

Страница 24: ...of shut down allow the main blower to run for a sufficient period to cool off the heat exchanger 4 Set the unit ON OFF toggle switch to the OFF position 5 Set the main power disconnect switch to the...

Страница 25: ...ENANCE Warning m c This unit is connected to high voltages Electrical shock or death could occur if instructions are not followed This equipment contains moving parts that can start unexpectedly Injur...

Страница 26: ...ed or burned badly replace contactor Single phasing and motor burnouts can result from bad contacts BELT ADJUSTMENT For maximum belt and bearing life pulley alignment and belt tension must be properly...

Страница 27: ...6 6 Nm 155 in lb 17 5 Nm 228 272 in lb 26 31 Nm 2 11 16 68mm 173 in lb 19 6 Nm 248 in lb 28 0 Nm 228 272 in lb 26 31 Nm 2 15 16 75mm 173 in lb 19 6 Nm 248 in lb 28 0 Nm Install the washer and lock nut...

Страница 28: ...2 or No 3 ball bearing grease having rust inhibitors antioxidant additives and a minimum viscosity of 500 SSU at 100 F 38 C Some examples of grease having these properties are Shell Alvania RL 2 Mobil...

Страница 29: ...ring to bottom of shaft For 24 hour operation double the lubrication frequency Grease to be added at each interval Lubricate with a multipurpose roller bearing NLGI No 2 having rust inhibitors and ant...

Страница 30: ...re 42 OIL BURNERS It is recommended that the oil burner be inspected and cleaned at least once each year Refer to the supplemental information bulletin from the burner manufacturer included with the u...

Страница 31: ...mmer operation OUTDOOR AIR INTAKES MIXING SECTIONS AND DAMPERS Outdoor air intakes screens and adjacent areas shall be checked semi annually for cleanliness integrity and proper operation Adjust dampe...

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Страница 35: ...s line supply pressure Off W C High fire W C Manifold gas pressure at high fire W C All field wiring is complete and installed as per the wiring diagram All controls set at the correct setpoints as in...

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