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GT & GS DIAGRAM – ITEM LIST 

 

 

 
 
200101. Headpiece shell 
201121. Bezel ring 
200131. Glass lens 
200411. Sealing channel 
203827. Reflector 
200323. Small bulb socket 
259130. Main bulb 4V 48 Lumen Halogen ** 
200130. Small bulb 4V 0.46A 
200383. Prefocus reflector Bush and connection 
203456. Cable 1.59m 
455101. Plastic protection shoe 
 
** dependant upon lamp type and temperature 
classification 
 
204983 
HEADPIECE CONTACT KIT  
 
Large bulb/switch connection 
Small bulb/switch connection assembly 
Switch connection 
3/16” B HD screw 
 
204583 
SWITCH KNOB KIT  
 
Switch knob 
Switch knob sealing washer 
Switch blade 
Switch blade cowl 
Grub Screw 
 
204883 
POSITIVE CHARGING SCREW KIT  
 
Positive contact sealing washer 
Charging contact screw 
Large bulb socket block 
Large bulb socket screw 
 
205083 
CABLE TERMINAL SPARES KIT  
 
Cable grip 
Sealing collar 
Small terminal tag 
Large terminal tag 
Terminal sleeving Brown 
Terminal sleeving Blue 
Terminal tag (headpiece end) 

 
 
 
 
 
204683 
LOCK CONTACT KIT  
 
Lock spring 
Lock barrel 
Lock contact 
Lock contact screw 
Lock contact sealing washer 
 
204783 
CAP CLIP KIT  
 
Cap clip 
Cap clip screw 
Cap clip nut 
Spring washer  
Cap head lock pin 
 
455045 
PLASTIC BATTERY COVER COMPLETE 
 
Clip for standard cover 
Screw for plastic cover 
Cable gland 
Cable tie 
 
614830 
TOOL KIT  
 
Small tools and spares kit for GT & GS lamps 
comprising :- 
 
Cable outlet gland key 
Key for headpiece lock pin 
Key for battery lock screw 
Insulated screwdriver 
Spring screwdriver 
Key for battery terminal nuts 
Topping up bottle (for T5 battery only) 
Two main bulbs 4v / 0.75 amp Halogen 
Two secondary bulbs 4v 0.46 amp 
Two “T” battery fuses 
 
Note: Only certain replacement items above may 
be purchased individually. All others, as noted 
above, must be purchased in kit form as this 
ensures that other associated parts are also 
available for replacement at the same time. 

 
 

 
 

 

Содержание OLDHAM GS

Страница 1: ...tain this product including those who have any responsibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or death The Powerful Choice INSTRUCTION MANUAL ...

Страница 2: ...ing cable from battery p4 Replacing battery cover metal p4 Using GT GS cap lamp systems p5 Repairing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p6 Replacing the reflector p6 Reassembling the bezel ring p6 GT GS diagram Item list p7 Troubleshooting p8 Certification equipment marking and instructions for p9 compliance with ATEX stan...

Страница 3: ...placed Never discharge completely 3 After weekly shifts the battery should be placed on the charger following the instructions included with the charger and left to charge the remainder of the weekend 4 If cap lamp needs cleaning use a mild detergent and wipe Do not submerge in water Storage of batteries All stored batteries with acid should be boost charged for 24 hours every 3 months and immedia...

Страница 4: ... key P N 259442 3 Remove locking clamp 4 Lift up locking clamp end of cover and slide cover back and off battery 5 Remove fuse Replacing battery Plastic cover 1 Remove the two M4 button head socket screws from the two clamp holding the cover 2 Un clip the clamps and lift cover to one side 3 Remove fuse S8 plastic cover 1 Remove the two M5 socket head screws from the plastic cable clamp ...

Страница 5: ... to be secured tightly enough without fear of a short circuit or other damage The switch should be placed in the off position and the battery fuse removed see section cap lamp system before dis assembly of the headpiece When reassembling the headpiece ensure that the gasket is correctly fitted around the reflector The location of the reflector is by two projections which fit either side of the pin...

Страница 6: ... in the reflector over the secondary bulb 6 Reassemble the glass lens and bezel to the headpiece assembly Replacing the reflector 1 Remove the bezel ring and lens 2 Remove the reflector from main bulb bush connection 3 Remove gasket around reflector 4 Place the gasket around the new reflector Ensure the gasket is in place all the way around reflector 5 Thread the reflector onto the bush connection...

Страница 7: ... collar Small terminal tag Large terminal tag Terminal sleeving Brown Terminal sleeving Blue Terminal tag headpiece end 204683 LOCK CONTACT KIT Lock spring Lock barrel Lock contact Lock contact screw Lock contact sealing washer 204783 CAP CLIP KIT Cap clip Cap clip screw Cap clip nut Spring washer Cap head lock pin 455045 PLASTIC BATTERY COVER COMPLETE Clip for standard cover Screw for plastic cov...

Страница 8: ...tions inside the headpiece in the same manner as those on the battery d Make sure the bulb is secure and making good contact e If the light flickers or dims when any of the preceding items are being checked that item should be repaired or replaced Bulb glows dimly flickers or fails 3 Electrolyte level a Check at least once each month to see that the electrolyte level is between the two scribed lin...

Страница 9: ...259530 Prefocus Halogen Bulb 4v 1 5A T2 B3 M259230 Prefocus Halogen Bulb 4v 0 75A T3 B4 M201230 Prefocus Krypton Bulb 4v 1A T4 Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The assembly combination is stated on the certification label and this combination should not be changed without consultation of Enersys Ltd Swinton Manchester UK T...

Страница 10: ...area 6 The cap light and battery casings are manufactured from polycarbonate and ABS with nitrile rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Plastic surfaces may cause propagating brush discharges Propagating brush discharges are caused by non co...

Страница 11: ...11 ...

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