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IMPORTANT 
 
Pay close attention to Warnings and Cautions in 
this manual. A WARNING describes a condition 
that may cause severe personal injury or death if 
allowed to happen. A CAUTION describes a 
condition that may cause moderate injury or 
property damage if allowed to happen. 
 
GENERAL DESCRIPTION 
 
The GT & GS cap lamp systems consists of a cap 
mounted headpiece powered by a (lead-acid) 
battery. 
 
The basis of the headpiece in which some of the 
internal connections are integral is as follows. A 
selector switch is incorporated, which can switch 
on either the large main bulb or the small 
secondary bulb. The main bulb is held in the 
reflector in a focused position by a screwed bush 
from which a lead connects to one of the cable 
termination points.  The small bulb holder is 
positioned at the top of the headpiece, being 
connected internally to the cable termination. The 
reflector fits over the small bulb and has a rubber 
gasket around the rim to seal against the 
headpiece lens. 
 
PREPARING THE GT or GS CAP LAMP FOR 
FIRST TIME USE 
 

 

Battery charging 

 
Every battery must be charged before it is used 
for the first time. 
 
1.  Allow the battery to remain on charge for 24 

hours. 

2.  Top off each cell with distilled water if 

necessary (see filling battery). Never fill over 
top of fill line. 

 
Note: 
Batteries which do not perform satisfactorily, 
should be removed from service and cycled-
charged for 16 hours and discharged 8 hours. 
Repeat several times until battery responds. If 
battery does not respond after three or four 
cycles, it should be replaced. 
Never discharge completely! 
 
3.  After weekly shifts, the battery should be 

placed on the charger following the 
instructions included with the charger, and left 
to charge the remainder of the weekend. 

4.  If cap lamp needs cleaning, use a mild 

detergent and wipe. Do not submerge in 
water. 

 

 

Storage of batteries 

 
All stored batteries with acid should be boost 
charged for 24 hours every 3 months, and 

immediately before being placed into regular 
service. 
Recommended storage temperature: 0

o

C to 27

o

C. 

 
 

 

Filling battery (Type T5 only) 

 
The electrolyte level should be maintained 
between the two lines below the filling and venting 
hole i.e. slightly above the top of the battery plate. 
 

 
Normally topping up should not be necessary 
more often than once every 4-6 weeks, and 
should always be carried out when the battery is 
fully charged. Only distilled or de-ionized water 
should be used in topping off. 
 
WARNING 
 
The electrolyte level of all batteries should be 
checked once each week, and after the battery 
is charged (T5 battery only). 
Water only when battery is fully charged. If the 
battery is overtopped, there is a possibility 
that electrolyte may leak out under certain 
conditions. 
 
 
Topping up 
 
1.  Fill the plastic bottle (P/N 651901) with 

distilled or de-ionized water only. 

 
2.  Insert the nozzle of the filling tube into the 

small hole provided in the battery window and 
squeeze the bottle gently. 

 
3.  Fill until the electrolyte level is level with the 

bottom one of the two scribed lines below the 
cell window. The battery may have to be tilted 
back slightly to allow the water to flow. 

 
4.  Repeat this procedure in adjacent battery cell. 
 
CAUTION 
 
The electrolyte is corrosive and can cause 
burns. Take proper precautions to avoid skin 
and eye contact. 

Содержание OLDHAM GS

Страница 1: ...tain this product including those who have any responsibility involving its selection application service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or death The Powerful Choice INSTRUCTION MANUAL ...

Страница 2: ...ing cable from battery p4 Replacing battery cover metal p4 Using GT GS cap lamp systems p5 Repairing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p6 Replacing the reflector p6 Reassembling the bezel ring p6 GT GS diagram Item list p7 Troubleshooting p8 Certification equipment marking and instructions for p9 compliance with ATEX stan...

Страница 3: ...placed Never discharge completely 3 After weekly shifts the battery should be placed on the charger following the instructions included with the charger and left to charge the remainder of the weekend 4 If cap lamp needs cleaning use a mild detergent and wipe Do not submerge in water Storage of batteries All stored batteries with acid should be boost charged for 24 hours every 3 months and immedia...

Страница 4: ... key P N 259442 3 Remove locking clamp 4 Lift up locking clamp end of cover and slide cover back and off battery 5 Remove fuse Replacing battery Plastic cover 1 Remove the two M4 button head socket screws from the two clamp holding the cover 2 Un clip the clamps and lift cover to one side 3 Remove fuse S8 plastic cover 1 Remove the two M5 socket head screws from the plastic cable clamp ...

Страница 5: ... to be secured tightly enough without fear of a short circuit or other damage The switch should be placed in the off position and the battery fuse removed see section cap lamp system before dis assembly of the headpiece When reassembling the headpiece ensure that the gasket is correctly fitted around the reflector The location of the reflector is by two projections which fit either side of the pin...

Страница 6: ... in the reflector over the secondary bulb 6 Reassemble the glass lens and bezel to the headpiece assembly Replacing the reflector 1 Remove the bezel ring and lens 2 Remove the reflector from main bulb bush connection 3 Remove gasket around reflector 4 Place the gasket around the new reflector Ensure the gasket is in place all the way around reflector 5 Thread the reflector onto the bush connection...

Страница 7: ... collar Small terminal tag Large terminal tag Terminal sleeving Brown Terminal sleeving Blue Terminal tag headpiece end 204683 LOCK CONTACT KIT Lock spring Lock barrel Lock contact Lock contact screw Lock contact sealing washer 204783 CAP CLIP KIT Cap clip Cap clip screw Cap clip nut Spring washer Cap head lock pin 455045 PLASTIC BATTERY COVER COMPLETE Clip for standard cover Screw for plastic cov...

Страница 8: ...tions inside the headpiece in the same manner as those on the battery d Make sure the bulb is secure and making good contact e If the light flickers or dims when any of the preceding items are being checked that item should be repaired or replaced Bulb glows dimly flickers or fails 3 Electrolyte level a Check at least once each month to see that the electrolyte level is between the two scribed lin...

Страница 9: ...259530 Prefocus Halogen Bulb 4v 1 5A T2 B3 M259230 Prefocus Halogen Bulb 4v 0 75A T3 B4 M201230 Prefocus Krypton Bulb 4v 1A T4 Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The assembly combination is stated on the certification label and this combination should not be changed without consultation of Enersys Ltd Swinton Manchester UK T...

Страница 10: ...area 6 The cap light and battery casings are manufactured from polycarbonate and ABS with nitrile rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Plastic surfaces may cause propagating brush discharges Propagating brush discharges are caused by non co...

Страница 11: ...11 ...

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