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In Storage Battery Will Not Power On 

Check the following items:

1.  Power cycle the battery

2.  Review error ID checklist below

Error ID Check List and Recommended Actions

•  If battery still does not operate review the CDI, Truck iQ™ or E Connect™ App for 

the most recent 

error ID(s)

 which will be given simply as a number. Below is an 

indication of the reason for the displayed error ID(s).

•  If any of the devices display 

error ID 401

, call Service as the battery has been locked 

out and the battery will not operate without a service visit.

•  If the following error id is displayed ensure the proper shutdown/start up procedure 

for battery and truck is being followed:

 

ƒ

3

 - Battery shutoff time exceeded due to too large of a current draw by industrial 

truck during shutdown of battery

•  If one or more of the following 

error id(s)

 are displayed check the power cables and 

ensure there are no issues with the truck:

 

ƒ

479

 – Battery short circuit event detected due to external sources 

 

ƒ

7

 – Battery turning on while being put under excessive electrical load

 

ƒ

14

 – Battery connected to external device at higher than allowable voltage

 

ƒ

62

 – Battery error due to excessively noisy current from truck

 

ƒ

63

 - Battery error due to excessively noisy current from truck

•  If one or more of the following error id(s) are displayed the battery should be charged:

 

ƒ

39/481

 – Discharge current limit exceeded due to reduced performance limits at 

low SOC 

 

ƒ

45/477 

– Lower cell voltage limit exceeded

 

ƒ

49

 – Lower pack voltage limit exceeded 

 

ƒ

70

 – Lower SOC limit exceeded

 

ƒ

169

 – Low SOC for charging need

•  If one or more of the following error id(s) are displayed the battery should be placed 

in an environment to rest and allow the battery to return to allowable operating 
temperatures:

 

ƒ

39/481

 – Discharge current limit exceeded due to reduced performance limits at 

temperature extremes

23. TROUBLESHOOTING (CONTINUED)

9

Содержание NexSys iON 24-L1-20-4.7

Страница 1: ...Owner s Manual www enersys com ADVANCED LITHIUM ION TECHNOLOGY Li ion TECHNOLOGY ...

Страница 2: ...Storage of this battery at cold temperatures below the battery operating temperature must not be allowed Usage or storage of this battery in ambient temperatures above the battery operating range must not be allowed Product is neither intended to be permanently stored nor used exclusively outdoors unless truck is designed for it Battery is designed to be charged indoors in the truck Failure to fol...

Страница 3: ... the EnerSys approved charger Upon plugging in the first charge cable the traction path is opened so that the industrial truck cannot be operated inadvertently For charging instructions refer to Chapter 16 4 USAGE CONTINUED In the event of discharging below the usable energy resulting in the battery shutting down due to low State of Charge SOC there is a feature to allow the truck to be operated o...

Страница 4: ...s of the truck may become necessary This must be performed according to the guidance the industrial truck manufacturer or representative has provided Before installation check that the battery is supplied with the appropriate cables to connect the battery to the industrial truck 10 MECHANICAL INSTALLATION INTO INDUSTRIAL TRUCK CONTINUED Ensure that the battery weight and center of gravity requirem...

Страница 5: ...LED display to allow interaction of the battery if accessible or when a battery is outside of industrial truck The buzzer behavior for the CDI is as follows Warning DOD ON 1s OFF 1s Alert DOD ON 100ms OFF 100ms red LED BMS error 3 ON 100ms OFF 100ms red LED For full truck integration the CANopen connector must be connected from the CDI to the truck NOTE In the cases of full OEM integration the bat...

Страница 6: ... falls below 0 SOC the CDI BDI and or Truck iQ will send both visual and audible alarms to the operator for 10 seconds before disconnecting power allowing the operator to slow and move the truck to a safe location please reference Chapter 13 for details on other non disconnecting SOC warning levels Once this Low SOC level is reached the battery can be reactivated ONE TIME to allow travel to the ne...

Страница 7: ...on the charger prior to disconnecting The battery must not be disconnected while still being charged by the charger After a full charge cycle is complete the charger screen will indicate that charging is complete At this point it is no longer supplying current to the battery and the charge plug s should be disconnected from the battery After completely disconnecting the charge plugs s the battery ...

Страница 8: ...mended to turn the pack on and check the SOC every six months and recharge to greater than 30 SOC if the SOC has dropped below 30 SOC Maximum temperature of long term storage location should be less than 35 C 20 SERVICE AND MAINTENANCE The battery has been designed to be maintenance free However external cabling connectors etc including operator interfaces must be examined periodically as required...

Страница 9: ...ayed check the power cables and ensure there are no issues with the truck 479 Battery short circuit event detected due to external sources 7 Battery turning on while being put under excessive electrical load 14 Battery connected to external device at higher than allowable voltage 62 Battery error due to excessively noisy current from truck 63 Battery error due to excessively noisy current from tru...

Страница 10: ... 36 L1 42 16 2 36 5 28 0 42 0 16 2 444 36 L1 42 20 3 36 5 28 0 42 0 20 3 555 36 L1 46 16 2 36 5 28 0 42 0 16 2 444 36 L1 46 20 3 36 5 28 0 42 0 20 3 555 36 L1 46 24 3 36 5 28 0 42 0 24 3 666 36 L1 46 28 4 36 5 28 0 42 0 28 4 777 36 L1 48 20 3 36 5 28 0 42 0 20 3 555 36 L1 48 24 3 36 5 28 0 42 0 24 3 666 36 L1 48 28 4 36 5 28 0 42 0 28 4 777 36 L1 48 32 4 36 5 28 0 42 0 32 4 888 36 L1 48 36 5 36 5 ...

Страница 11: ...11 ...

Страница 12: ...ution prohibited Trademarks and logos are the property of EnerSys and its affiliates except Android and iOS which are not the property of EnerSys Subject to revisions without prior notice E O E GLOB EN OM NEX ION 1121 www enersys com www experiencenexsys com ...

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