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6

13. OPERATOR INTERFACES (CONTINUED)

13. OPERATOR INTERFACES (CONTINUED)

14. CANbus CONNECTIVITY

The NexSys

®

 iON battery has the ability to be integrated into an OEM industrial truck 

CANbus system which allows battery information to be displayed on the truck user 
interface (Refer to Chapter 12 for making the connection between the battery and the 
truck).

Please contact your local EnerSys

®

 Representative for this option.

This option will require engineering consultation between EnerSys and the industrial 
truck OEM to ensure correct data and function are enabled.

15. ACTIVATION / DEACTIVATION OF BATTERY 

The battery will deactivate automatically when a no load condition (<3Amps) is detected 
for a default setting of 8 continuous hours to ensure that an unused battery is not deeply 
discharged accidentally. 

Activation: 

ACTIVATE the battery for truck operation

 using one of the external sources listed 

below. The battery will automatically switch to the traction state (provided the pack is 
not connected to a charger and there are no battery errors) applying power to the truck. 
In all cases, a short press of ~0.5s is required.

•  Activation via push button operator interface CDI, BDI or Truck iQ™  

(Refer to Chapter 13). 

•  Activation via External Key Signal (Refer to Chapter 12).  

ACTIVATE the battery for charge operation

 (when battery is OFF prior to plugging in)

•  Activation via EnerSys External Charger Activation 

An activation signal is sent to the battery when it is plugged into the charger. This 
allows battery activation and charging even without previous activation of the battery 
by other measures above (Refer to Chapter 16).

NOTE: Shut Down at Low SOC

Once the battery falls below 0% SOC the CDI, BDI and/or Truck iQ will send both visual 
and audible alarms to the operator for 10 seconds before disconnecting power allowing 
the operator to slow and move the truck to a safe location (please reference Chapter 13 
for details on other non-disconnecting SOC warning levels).

Once this Low SOC level is reached, the battery can be reactivated 

ONE TIME 

to allow 

travel to the nearest charger. If the product continues to be used, at 0% SOC, and the 
limited capacity is depleted the operator interface will again provide a 10 second warning 
before disconnecting power and locking out. It is highly recommended to drive at slow 
speeds and not to perform any additional lifts before having recharged the battery as it 
may shut off again due to low SOC or reduced current limits. The performance in this 
mode is very limited.

NOTE: If the battery shuts down again when in the LOW mode and a simple press 
of the activation button does not reactive that battery, EnerSys

®

 personnel with a 

service tool will be required to unlock the product. 

Deactivation:

In order to turn the battery OFF press the push button on the CDI, BDI or Truck iQ for 3 
to 5 seconds. Holding for longer may result in turning the pack OFF and then back ON. 
The industrial truck should be shut down prior to deactivating the battery.

NOTE: When turning the pack OFF there is a ~20s shutdown sequence in which 
an audible alarm will be heard. Pushing the button again during this time will stop 
the shutdown procedure and return the pack to a fully ON state.

The battery will deactivate during idle times in which the current stays below a default of 
3A for a default of 8 hours.

Figure 7: Screen Two – Cycle/Trip Details 

Figure 12

Figure 8: Screen Two – Truck Details 

Figure 9: Screen Two – Active Warning 

Figure 10

Figure 11

Detailed information:  
Low State of Charge (SOC) / Charge Alarms 

Содержание NexSys iON 24-L1-20-4.7

Страница 1: ...Owner s Manual www enersys com ADVANCED LITHIUM ION TECHNOLOGY Li ion TECHNOLOGY ...

Страница 2: ...Storage of this battery at cold temperatures below the battery operating temperature must not be allowed Usage or storage of this battery in ambient temperatures above the battery operating range must not be allowed Product is neither intended to be permanently stored nor used exclusively outdoors unless truck is designed for it Battery is designed to be charged indoors in the truck Failure to fol...

Страница 3: ... the EnerSys approved charger Upon plugging in the first charge cable the traction path is opened so that the industrial truck cannot be operated inadvertently For charging instructions refer to Chapter 16 4 USAGE CONTINUED In the event of discharging below the usable energy resulting in the battery shutting down due to low State of Charge SOC there is a feature to allow the truck to be operated o...

Страница 4: ...s of the truck may become necessary This must be performed according to the guidance the industrial truck manufacturer or representative has provided Before installation check that the battery is supplied with the appropriate cables to connect the battery to the industrial truck 10 MECHANICAL INSTALLATION INTO INDUSTRIAL TRUCK CONTINUED Ensure that the battery weight and center of gravity requirem...

Страница 5: ...LED display to allow interaction of the battery if accessible or when a battery is outside of industrial truck The buzzer behavior for the CDI is as follows Warning DOD ON 1s OFF 1s Alert DOD ON 100ms OFF 100ms red LED BMS error 3 ON 100ms OFF 100ms red LED For full truck integration the CANopen connector must be connected from the CDI to the truck NOTE In the cases of full OEM integration the bat...

Страница 6: ... falls below 0 SOC the CDI BDI and or Truck iQ will send both visual and audible alarms to the operator for 10 seconds before disconnecting power allowing the operator to slow and move the truck to a safe location please reference Chapter 13 for details on other non disconnecting SOC warning levels Once this Low SOC level is reached the battery can be reactivated ONE TIME to allow travel to the ne...

Страница 7: ...on the charger prior to disconnecting The battery must not be disconnected while still being charged by the charger After a full charge cycle is complete the charger screen will indicate that charging is complete At this point it is no longer supplying current to the battery and the charge plug s should be disconnected from the battery After completely disconnecting the charge plugs s the battery ...

Страница 8: ...mended to turn the pack on and check the SOC every six months and recharge to greater than 30 SOC if the SOC has dropped below 30 SOC Maximum temperature of long term storage location should be less than 35 C 20 SERVICE AND MAINTENANCE The battery has been designed to be maintenance free However external cabling connectors etc including operator interfaces must be examined periodically as required...

Страница 9: ...ayed check the power cables and ensure there are no issues with the truck 479 Battery short circuit event detected due to external sources 7 Battery turning on while being put under excessive electrical load 14 Battery connected to external device at higher than allowable voltage 62 Battery error due to excessively noisy current from truck 63 Battery error due to excessively noisy current from tru...

Страница 10: ... 36 L1 42 16 2 36 5 28 0 42 0 16 2 444 36 L1 42 20 3 36 5 28 0 42 0 20 3 555 36 L1 46 16 2 36 5 28 0 42 0 16 2 444 36 L1 46 20 3 36 5 28 0 42 0 20 3 555 36 L1 46 24 3 36 5 28 0 42 0 24 3 666 36 L1 46 28 4 36 5 28 0 42 0 28 4 777 36 L1 48 20 3 36 5 28 0 42 0 20 3 555 36 L1 48 24 3 36 5 28 0 42 0 24 3 666 36 L1 48 28 4 36 5 28 0 42 0 28 4 777 36 L1 48 32 4 36 5 28 0 42 0 32 4 888 36 L1 48 36 5 36 5 ...

Страница 11: ...11 ...

Страница 12: ...ution prohibited Trademarks and logos are the property of EnerSys and its affiliates except Android and iOS which are not the property of EnerSys Subject to revisions without prior notice E O E GLOB EN OM NEX ION 1121 www enersys com www experiencenexsys com ...

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