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•  Always be certain that hydraulic pressure is fully 

relieved before disconnecting hydraulic hoses, 

loosening hydraulic fittings, or performing any tool 

disassembly or repair procedures.

  CAUTION

Failure to observe and comply with the 

following precautions and instructions could result 

in minor or moderate personal injury. Property 

damage could also occur.

•  To help ensure proper operation and best 

performance, use only Enerpac HF hydraulic oil. Use 

of any other oil may result in unsafe operation and /or 

damage to tool. The Enerpac product warranty may 

also be invalidated.

•  Be careful to avoid damaging hydraulic hoses. Avoid 

sharp bends and kinks when routing hydraulic hoses. 

Do not exceed the minimum bend radius specified 

by the hose manufacturer. Using a bent or kinked 

hose will cause severe back-pressure. Sharp bends 

and kinks will internally damage the hose, leading to 

premature hose failure.

•  Do not drop heavy objects on hoses. A sharp impact 

may cause internal damage to hose wire strands. 

Applying pressure to a damaged hose may cause it 

to rupture.

•  Do not lift hydraulic equipment by the hoses or couplers. 

Use the equipment handle(s) or lifting eye(s) (if equipped) 

and appropriately rated lifting equipment.

•  Keep hydraulic equipment away from flames and 

heat. Excessive heat will soften packings and seals, 

resulting in fluid leaks. Heat also weakens hose 

materials and packings.

•  Protect all hydraulic equipment from weld spatter.

1.4  Safety Symbols (on cutter)

  WARNING

Failure to observe and comply with the 

safety symbols affixed to the cutter housing could 

result in death or serious personal injury.

  WARNING

Make sure the safety symbols (decals, 

labels, etc.) are securely affixed to the tool and that 

they are legible. If not, obtain replacements from 

Enerpac. Refer to tool repair parts sheet for locations 

and part numbers. Failure to maintain safety symbols 

on tool could result in death or serious personal 

injury.

The following safety symbols are affixed to the cutter 

housing:

Crush hazard: 

Keep hands, fingers and other 

body parts away from the cutting head during 

operation. 

Projectile hazard: 

Objects may be ejected 

from the cutter during operation. Stay clear of 

cutting area. Wear eye and face protection.

PPE Alert:

 Wear personal 

protective equipment 

(PPE) when using or 

servicing equipment.

1.3   General Hydraulic Tool Safety Precautions 

(Tools with external hydraulic pumps)

 

NOTICE:

  WARNING

Failure to observe and comply with the 

following precautions and instructions could result 

in death or serious personal injury. Property damage 

could also occur.

•  Always read, follow and completely understand 

all manufacturer's instructions when operating 

pumps, valves and all other devices used with the 

tool. Follow all safety precautions contained in the 

manufacturer's manuals.

•  Use the tool only with a compatible Enerpac pump. 

Use of a non-compatible pump may result in erratic 

and/or unsafe operation.

•  The tool is designed for a maximum working pressure 

of 10,150 psi [700 bar]. Do not connect the tool to a 

pump with a higher pressure rating. Be certain that all 

hydraulic hoses and fittings are properly connected 

and that they are rated at 10,150 psi [700 bar] or 

higher.

•  Never set a relief valve to a higher pressure than 

the maximum rated pressure of the pump and tool. 

If ratings are different, relief valve setting should not 

exceed the setting of the lowest rated component 

(pump or tool).

•  Perform cleaning, maintenance and repair operations 

only after disconnecting the tool from the hydraulic 

pump.

•  Wear suitable personal protective equipment (PPE) 

such as goggles, gloves and protective clothing 

when checking hoses and fittings.

•  Do not leave the tool unattended in the workplace 

when it is connected to the hydraulic pump.

•  The tool is designed for noncontinuous use. Allow 

sufficiently long pauses to allow the oil to cool. 

Consult Enerpac if prolonged and/or interrupted use 

is required.

•  Do not expose tool to temperatures in excess of 

158°F [70°C]. Allow tool to cool or remove heat 

source.

•  Be aware of hot metal components. Avoid contact 

with these components to prevent burns.

•  Do not handle pressurized hoses. Escaping oil under 

pressure can penetrate the skin. If oil is injected 

under the skin, see a doctor immediately.

•  Do not pressurize disconnected couplers.
•  Never use a hydraulic cylinder or tool with uncoupled 

couplers.

•  Do not remove or disable the pump relief valve. 

Do not remove or disable the tool relief valve (if 

equipped).

•  Monitor the system hydraulic pressure gauge (or 

digital pressure readout). It is your window to see 

what is happening in the system.

Содержание EWCH180

Страница 1: ...RNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situation that if not av...

Страница 2: ...uitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Always perform a visual inspection of the cutter before placing it into operation If any problems are...

Страница 3: ...area Wear eye and face protection PPE Alert Wear personal protective equipment PPE when using or servicing equipment 1 3 General Hydraulic Tool Safety Precautions Tools with external hydraulic pumps N...

Страница 4: ...d disconnect the hydraulic hoses Refer to the separate pump instruction sheet provided with the pump for detailed pump safety operation and maintenance instructions 1 6 Crush Hazard DANGER Cutter will...

Страница 5: ...rgest piece of material that will fit between the blades even if the material properties are equal to or less than the stated maximum limits Cutting performance including whether a cut can be complete...

Страница 6: ...6 2 3 External Dimensions EWCH180 B D A E C Dimension in mm A 53 7 1 364 B 8 3 211 C 15 8 401 D 21 7 551 E 7 25 184 Product dimensions are subject to change without notice...

Страница 7: ...ey 1 Push Buttons advance retract 2 Positioning Handles 3 Center Lifting Eye 4 Threaded Knob 5 Locking Latch 6 Cutting Head 7 Front Lifting Eye 8 Fixed Blade 9 Moving Blade 10 Hydraulic Cylinder 11 Hy...

Страница 8: ...lers on a cutter that has been in operation NOTICE WARNING Never use any hydraulic component that contains damaged hydraulic couplers Never connect or disconnect a hydraulic coupler if the hydraulic c...

Страница 9: ...2 Hydraulic and Electrical Connections at Cutter 2 1 Connected View Key 1 Hydraulic Hoses and Couplers 2 Electrical Connectors and Cable 6 4 Pump Setup Prepare the pump for operation as described in t...

Страница 10: ...g Head The cutting head can be opened and closed to allow the material to be inserted into the cutting head NOTICE WARNING Be certain that cutter is off before opening or closing the cutting head Seri...

Страница 11: ...d stable work surface of sufficient weight rating capacity Refer to Section 2 2 for cutter weight Position the cutter as needed using the cutter positioning handles and appropriately rated lifting equ...

Страница 12: ...mpletely purged when the piston advances and retracts smoothly in both directions from fully extended to fully retracted This procedure may also be performed after the cutter has been serviced Refer t...

Страница 13: ...d close the cutting head Refer to Section 7 2 for additional information 5 Place the material to be cut between the fixed and moving blades Be sure that it is perpendicular to the piston axis as shown...

Страница 14: ...orming any cleaning maintenance or repair procedures Failure to observe this precaution could result in death or serious personal injury 9 2 Cleaning Clean the cutter using a dry cloth or compressed a...

Страница 15: ...ormed Serious personal injury could result 4 Place the cutter horizontally on a stable work surface 5 Open the cutting head Refer to Section 7 2 for additional information 6 Remove retaining ring Figu...

Страница 16: ...lace the moving blade as described in the following steps 1 Start the pump Retract the piston to the home position 2 Stop the pump Be sure that hydraulic pressure is completely relieved 3 Disconnect p...

Страница 17: ...moving blade Figure 12 item 2 into the piston 8 Install the new moving blade screw Figure 12 item 1 Torque to 102 ft lb 138 Nm Apply Loctite 243 or equivalent 9 Lubricate the slide slot and tool guide...

Страница 18: ...pump and solenoid control valve as required Service Center Cutter seal wear and or internal damage Repair cutter as required Service Center 2 Cutter vibrates during operation Loose or missing screws...

Страница 19: ...Notes...

Страница 20: ...WWW ENERPAC COM...

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