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19

Table 3 - Troubleshooting Chart, Cutter Hydraulic Components

Symptom

Possible Cause

Solution

Maint. Level

1.  Blades will not 

open or close, 

or movement is 

jerky.

Low hydraulic oil level.

Check oil level. Add oil if low.

Operator

Manual release lever open.

Move lever to locked position.

Operator

Max. pressure valve dirty or 

requires replacement.

Clean or replace max. pressure valve.

Service Center

Air bubbles in the hydraulic 

circuit.

Operate tool through several full cycles 

to bleed air. Check oil level and add 

oil if low.

Operator

Piston gasket worn.

Replace piston gasket.

Service Center

Pump malfunction.

Repair or replace pump.

Service Center

2.  Tool operates 

with insufficient 

force.

Max. pressure valve open.

Clean or replace max. pressure valve.

Service Center

Piston gasket worn.

Replace piston gasket.

Service Center

Pump malfunction.

Repair or replace pump.

Service Center

3.  Oil leakage from 

tank cover.

Reservoir diaphragm faulty.

Replace reservoir diaphragm.

Service Center

4.  Cutting head 

will not lock into 

place.

Manual release lever is 

unlocked or tool is not under 

load.

Position manual release lever into

locked position and put the tool under

load.

Operator

(Refer to Table 2 for electrical component troubleshooting.)

Содержание ECSE300

Страница 1: ...l are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situation...

Страница 2: ...clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Keep this manual for future reference in a place that...

Страница 3: ...nerpac HF hydraulic oil Use of any other oil may result in unsafe operation and or damage to tool The Enerpac product warranty may also be invalidated Keep hydraulic equipment away from flames and hea...

Страница 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Страница 5: ...g unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never reach into the cutting he...

Страница 6: ...f the material properties are equal to or less than the stated maximum limits Cutting performance including whether a cut can be completed will depend on the material properties blade condition and th...

Страница 7: ...CSE300 is a rotatable head hydraulic cutter spreader used for cutting metal tubes plate cables and other similar materials during decommissioning or demolition activities The cutting head can be rotat...

Страница 8: ...urface must be of sufficient capacity to support the weight of the cutter plus the additional weight of the material to be cut Refer to Section 2 2 for cutter weight 6 2 Before Start up Be sure that t...

Страница 9: ...r to the unlocked position when spreading will allow the jaws to depressurize allowing objects being spread to potentially become destabilized or return to their original position Death serious person...

Страница 10: ...rtain that the properties of the material to be cut do not exceed the stated maximum limits applicable to your cutter model Refer to Section 2 1 of this manual for additional information Failure to ob...

Страница 11: ...d in the neutral position when it is not being turned See Figure 6 Rotate the knob to the left and hold it to close the blades jaws See Figure 7 To stop blade jaw movement at any time release the knob...

Страница 12: ...process NOTICE WARNING After spreading is complete material may fall Keep body parts and equipment away from area under and beside the cutter 3 Turn the control knob to the right to open the jaws and...

Страница 13: ...er exterior Refer to instructions in Section 10 3 Operator Check the tightening torque of screws and bolts Replace any missing screws or bolts Use torque wrench Refer to repair parts sheet for complet...

Страница 14: ...mp if necessary so that no oil remains in the cutter reservoir NOTICE Dispose of all used oil in accordance with all applicable regulations and laws 10 5 2 Checking Oil Level and Adding Oil NOTICE The...

Страница 15: ...Support 1 1 Figure 9B Oil Reservoir Cap Loosen 1 and Tighten 2 2 1 1 Figure 9C Adding Oil to Reservoir Fill Hole 1 1 2 3 4 5 Figure 9E Rubber Support 1 Diaphragm Housing Cover 2 Diaphragm 3 Diaphragm...

Страница 16: ...ening This should result in some oil leakage from around the diaphragm 16 Install and securely tighten the diaphragm cover 17 Install the rubber support onto the diaphragm cover NOTICE WARNING To avoi...

Страница 17: ...ic storage case in a clean and dry location accessible only to authorized personnel 11 2 Return to Use after storage Before using the cutter after an extended period of storage or inactivity perform t...

Страница 18: ...des Replace blades if worn or damaged Service Center Motor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly...

Страница 19: ...oil if low Operator Piston gasket worn Replace piston gasket Service Center Pump malfunction Repair or replace pump Service Center 2 Tool operates with insufficient force Max pressure valve open Clean...

Страница 20: ...WWW ENERPAC COM...

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