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21

Table 2 - Troubleshooting Chart, Cutter Electrical Components

Symptom

Possible Cause

Solution

Maint. Level

1.  Motor will not 

start.

No AC electric power.

Check the power supply and circuit 

breaker or fuses.

Operator

Worn or broken AC power 

cord.

Replace old cord with a new cord of the 

same specifications.

Service Center

Trigger on-off switch worn or 

defective.

Replace switch.

Service Center

Motor rotor windings 

defective.

Replace rotor and commutator 

assembly.

Service Center

Motor stator windings 

defective.

Replace motor.

Service Center

2. Motor overheats. Low voltage.

Check AC power supply.

Operator

Motor ventilation slots 

obstructed.

Clean any dirt or other obstructions 

from motor ventilation slots.

Operator

Worn fixed and/or moving 

blade.

Replace blades if worn or damaged.

Operator

Motor brushes worn.

Replace motor brushes if worn 

(less than 0.2 inch [5 mm] long).

Service Center

Commutator worn.

Replace rotor and commutator 

assembly.

Service Center

Motor fan damaged.

Replace motor fan.

Service Center

Motor windings dirty.

Clean dirty windings.

Service Center

Motor bearings worn.

Replace motor bearings.

Service Center

Motor rotor windings 

damaged.

Replace rotor and commutator 

assembly.

Service Center

Motor stator windings 

damaged.

Replace motor.

Service Center

3.  Motor does 

not stop when 

trigger is 

released.

Trigger on-off switch defective. Replace switch.

Service Center

Other electrical problem.

Troubleshoot and repair electrical 

circuit.

Service Center

4.   Electromagnetic 

disturbances in 

power line.

Fault in EMI filter.

Replace EMI filter.

Service Center

Motor brushes worn.

Replace motor brushes if worn 

(less than 0.2 inch [5 mm] long).

Service Center

Commutator worn.

Replace rotor and commutator 

assembly.

Service Center

(Refer to Table 3 for hydraulic component troubleshooting.)

Содержание ECCE32

Страница 1: ...s manual are DANGER WARNING CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous si...

Страница 2: ...using original equipment replacement parts For repair service contact the Enerpac authorized service center in your area Keep this manual for future reference in a place that is accessible to all per...

Страница 3: ...may break or cause the product to malfunction Keep cutting tools clean and replace blades when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easie...

Страница 4: ...l rating of the extension cord should be at least as great as the electrical rating of the tool 2 The extension cord should have a polarized plug at one end and a polarized receptacle at the other It...

Страница 5: ...dy inside the cutting head unless cutter is disconnected from AC power supply Death or serious personal injury will result if cutter is started while persons are working inside the cutting head Never...

Страница 6: ...passes Refer to Sections 9 6 and 9 7 for additional information 2 2 General Specifications Cutter Model No Max Cutting Force Weight Max Hydraulic Operating Pressure Ambient Operating Temp Hyd Pump To...

Страница 7: ...ed by a hydraulic cylinder Hydraulic force is provided by an AC powered electric motor and an internal hydraulic pump The pump provides oil flow to the hydraulic cylinder which advances the cylinder p...

Страница 8: ...n a substantial and stable work surface The work surface must be of sufficient capacity to support the weight of the cutter plus the additional weight of the chain to be cut Refer to Section 2 2 for c...

Страница 9: ...arward 1 2 Key 1 Advance 2 Retract Figure 5 Directional Lever Positions 8 4 Trigger On Off Switch NOTICE WARNING To prevent serious personal injury be certain that hands fingers and other body parts a...

Страница 10: ...tal parts Injury due to incorrect positioning or inadequate lifting or moving Injury caused by splinters discharged from the workpiece NOTICE WARNING People remaining in the vicinity of the cutter whi...

Страница 11: ...ctivity in which the oil is drained and replaced 9 4 Locating and Positioning the Cutter Before inserting the chain inside the cutting head be certain that the cutter is placed on a solid and stable w...

Страница 12: ...on is in the home fully retracted position See Figure 8 4 Be sure that the directional lever is in the advance position position 1 See Figure 5 5 Open the cutter safety guard See Opening and Closing t...

Страница 13: ...tenance procedures must be performed under the following conditions Material must be removed from the cutting head The cutter must be disconnected from the AC power supply The cutter must be given tim...

Страница 14: ...injury and damage to cutter may result Wait for cutter to cool before performing hydraulic system maintenance Hot oil can cause burns Be sure that oil reservoir cap is securely tightened after checkin...

Страница 15: ...ighten 2 2 1 Figure 13B Vent Screw Loosen 1 and Tighten 2 2 1 1 Figure 13D Adding Oil to Reservoir Fill Hole 1 1 2 3 4 5 Figure 13E Diaphragm Cover 1 Diaphragm 2 Extension 3 Diaphragm Opening 4 and Oi...

Страница 16: ...tem used oil extraction pump if necessary so that no oil remains in the cutter hydraulic reservoir NOTICE Dispose of all used oil in accordance with all applicable regulations and laws 10 After all oi...

Страница 17: ...ng blade at the same time NOTICE During priming the oil may become entrained with air and may develop a foamy appearance This is normal 21 Continue pressing and releasing the trigger in short bursts a...

Страница 18: ...prevent accidental motor start up during the following steps 3 Place the cutter horizontally on a stable work surface 4 Close the cutter safety guard to gain access to the fixed blade screw hole 5 Re...

Страница 19: ...Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 16 items 1 through 6 Figure 16 Moving Blade Replacement 1 3 3 2 4 5 6 Key 1 Lifting Eye Brac...

Страница 20: ...r dirt Dry the cutter after completing cleaning procedures Lubricate the cutter metal surfaces using a clean oil moistened rag to provide added corrosion protection during storage Store the cutter in...

Страница 21: ...tor brushes worn Replace motor brushes if worn less than 0 2 inch 5 mm long Service Center Commutator worn Replace rotor and commutator assembly Service Center Motor fan damaged Replace motor fan Serv...

Страница 22: ...tor Air bubbles in the hydraulic circuit Operate tool through several full cycles to bleed air Check oil level and add oil if low Operator Max pressure valve open Clean or replace max pressure valve S...

Страница 23: ...Notes...

Страница 24: ...WWW ENERPAC COM...

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