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13

 

 

ENERGIZER

 

BATTERY

 

MANUFACTURING

 

VERSION

 

1.2

 

Figure

 

11:

  

Overview

 

of

 

Different

 

Air

 

Management

 

Techniques

  

high

 

low

 

continuous

intermittent

none

 

or

 

small

 

degree

 

of

 

air

 

management

 

needed,

 

since

 

cell

 

capacity

 

is

 

quickly

 

used

(1

3

 

months)

high

 

degree

 

of

 

air

 

management

 

needed,

 

cell

 

has

 

high

 

air

 

access

 

but

 

is

 

expected

 

to

 

be

 

in

 

service

 

with

 

long

 

periods

 

of

 

“off”

 

time

 

(>3

 

months)

Duty

 

Cycle

Di

sc

h

ar

ge

 

Rate

throttling

 

needed

 

to

 

maximize

 

service

 

time

  

(>3

 

months)

 

 

3.2

 ‐‐ 

Elements

 

of

 

Air

 

Management

 

 

Two

 

elements

 

of

 

a

 

successful

 

in

device

 

air

 

management

 

system

 

are

 

a

 

means

 

for

 

allowing

 

controlled

 

air

 

access

 

to

 

the

 

battery

 

and

 

an

 

air

 

plenum

 

for

 

even

 

air

 

distribution.

  

An

 

air

 

plenum

 

is

 

an

 

air

 

gap,

 

or

 

volume,

 

which

 

has

 

access

 

to

 

all

 

of

 

the

 

air

 

holes

 

on

 

the

 

battery.

   

The

 

air

 

plenum

 

allows

 

for

 

more

 

even

 

air

 

distribution

 

over

 

the

 

battery

 

air

 

holes,

 

and

 

it

 

provides

 

a

 

reserve

 

of

 

air

 

immediately

 

available

 

to

 

the

 

battery

 

to

 

handle

 

peak

 

power

 

needs.

  

Controlling

 

air

 

access

 

to

 

the

 

battery

 

is

 

accomplished

 

by

 

creating

 

an

 

access

 

path

 

to

 

the

 

sealed

 

volume

 

of

 

air

 

within

 

a

 

device.

   

The

 

air

 

access

 

path

 

is

 

designed

 

to

 

allow

 

a

 

desired

 

amount

 

of

 

air

 

to

 

flow

 

to

 

the

 

sealed

 

volume

 

of

 

air,

 

which

 

includes

 

the

 

plenum,

 

either

 

continuously

 

or

 

intermittently.

   

A

 

sealed

 

volume

 

of

 

air

 

can

 

be

 

created

 

by

 

sealing

 

an

 

entire

 

device,

 

a

 

portion

 

of

 

the

 

device

 

including

 

the

 

battery

 

compartment,

 

or

 

just

 

a

 

plenum

 

above

 

the

 

air

 

hole

 

side

 

of

 

the

 

battery.

  

The

 

power

 

requirements

 

of

 

the

 

device

 

determine

 

the

 

rate

 

at

 

which

 

air

 

is

 

required

 

to

 

flow

 

to

 

the

 

battery.

  

 

Figure

 

12

 

illustrates

 

a

 

simple,

 

cost

 

effective

 

air

 

management

 

solution

 

designed

 

into

 

a

 

device.

   

The

 

compartment

 

door

 

contains

 

an

 

o

ring

 

which

 

seals

 

against

 

the

 

air

 

hole

 

side

 

of

 

the

 

battery

 

when

 

the

 

door

 

is

 

closed.

  

The

 

air

 

plenum

 

volume

 

is

 

defined

 

by

 

the

 

compartment

 

door

 

and

 

the

 

sides

 

of

 

the

 

o

ring.

  

A

 

slide

 

switch

 

is

 

located

 

in

 

the

 

compartment

 

door

 

to

 

create

 

an

 

air

 

access

 

point.

  

The

 

slide

 

switch

 

acts

 

as

 

a

 

valve

 

which

 

seals

 

the

 

compartment

 

when

 

in

 

the

 

closed

 

position

 

and

 

allows

 

air

 

to

 

flow

 

to

 

the

 

battery

 

when

 

in

 

the

 

open

 

position.

   

The

 

slide

 

switch

 

could

 

be

 

mechanically

 

manipulated

 

by

 

the

 

user

 

or

 

electronically

 

controlled

 

by

 

the

 

device.

 

Содержание PP255

Страница 1: ...Energizer Zinc Air Prismatic Handbook Including performance and design data for the PP355...

Страница 2: ...ons 7 2 2 Performance at Other Environmental Conditions 8 2 3 Pulse Capability 9 2 4 Service Maintenance 10 2 5 Activation Time and Air Requirements 11 3 Application and Design Considerations 12 3 1 A...

Страница 3: ...h zinc The thin air electrode eliminates the need to contain both reactants in the battery so the majority of the battery can be filled by the zinc anode As a result Zinc Air provides the highest avai...

Страница 4: ...y s devices often requiring a thinner battery solution The thinnest round cell available is the AAAA battery at approximately 8 mm and many Lithium Ion rechargeable solutions have a thickness of 5 mm...

Страница 5: ...all systems and a continuous 50mA current drain to a 0 9 volt cutoff Figure 3 Comparison of Zinc Air versus Other Battery Technologies 156 450 565 396 371 522 343 890 0 100 200 300 400 500 600 700 80...

Страница 6: ...es Energizer Zinc Air Prismatic batteries provide an ideal form factor for devices with a thin profile The family of battery sizes is shown in Figure 5 ranging from AAA Alkaline volume equivalent to t...

Страница 7: ...ergizer Zinc Air Prismatic Batteries perform well over a wide range of environmental conditions and in intermittent applications as well Figure 6 contains typical discharge curves for the PP355 under...

Страница 8: ...the major markets for both devices and batteries Combinations of daily morning and afternoon temperature and humidity were compiled and analyzed to determine reasonable temperature and humidity extre...

Страница 9: ...emperatures and all intermittencies Each battery was exposed to the specified conditions for the entire test duration Figure 9 demonstrates the service obtained from a PP355 battery at 35 C 75 RH 35 C...

Страница 10: ...or to use These tabs seal the air holes against oxygen and water ingress To obtain the full battery performance the tab should be removed only immediately prior to use When the battery is sealed by th...

Страница 11: ...e PP355 may take a couple of seconds to air up enough to sustain a 50 mW load above 1 volt Based on the time it will take a consumer to remove the tab insert the battery into the device close the batt...

Страница 12: ...n sustain For example a device might require 10 mA of current compared to the maximum of 100 mA that a PP355 can sustain This technique works best for devices that have a low average drain rate with l...

Страница 13: ...mplished by creating an access path to the sealed volume of air within a device The air access path is designed to allow a desired amount of air to flow to the sealed volume of air which includes the...

Страница 14: ...ctrically conductive on all surfaces and flat battery contacts are recommended Leaf spring contacts are preferred over coil springs as coil springs are more prone to shorting Positive contact should b...

Страница 15: ...flow to below what is required for device operation Figure 14 Battery Orientation and Device Contacts Reversal Protection Battery reversal protection is recommended for battery operated devices to pr...

Страница 16: ...s may take place in the battery which can lead to increased potential for gassing and leakage Energizer recommends that devices are designed to prevent the battery from being discharged below 0 9 volt...

Страница 17: ...tests performed include multiple temperature cycling deep discharge direct short thermal abuse abusive charge Safety test performance is consistent with that of standard alkaline and indicates no safe...

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