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Endura All-Aluminum Z-Articulating Cap Sill Series, Инструкция по замене

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Z-Articulating Cap Sill Field Replacement Instructions

Table of Contents

1.  Remove Corner Pads 

Page 5

2.  Remove OLD Adjustable Cap 

Page 6

3.  Install Mylar Strip(s)

 

Page 6

4.  Install Z-End Base Mull Stiffeners 

Page 6

5.  Cut NEW Z-Articulating Sill Cap to Length 

Page 7 

6.  Apply Spring-Loaded Cap Bases

 8

7.  Insert NEW Sill Cap 

Page 9

8.  Replace Astragal Bottom Sealing Pad and Corner Pad 

Page 10

9.  Replace Door Bottom Sweep 

Page 11

10.  Stapling Door Bottom to Panel 

Page 12

11.  Replace Corner Pads 

Page 13

12.  Check the Operation of the Door 

Page 13

ZAI-AA to ZAC-AA

   PAGE 4

1.  Remove Corner Pads 

Page 15

2.  Remove ZAC-AA (Single and French) 

Page 16

3.  Remove ZAC-AA (Sidelite, Hinged Patio

 and Previously Retrofitted Units) 

Page 17

4.  Cut NEW Z-Articulating Sill Cap to Length 

Page 18

5.  Check Cap Assembly 

Page 19

6.  Insert NEW Sill Cap 

Page 20

7.  Replace Astragal Bottom Sealing Pad and Corner Pad 

Page 21

8.  Replace Door Bottom Sweep 

Page 22

9.  Stapling Door Bottom to Panel 

Page 23

10.  Replace Corner Pads 

Page 24

11.  Check the Operation of the Door 

Page 24

ZAC-AA to ZAC-AA

             PAGE 14

Содержание All-Aluminum Z-Articulating Cap Sill Series

Страница 1: ...to trim cap and door bottom to proper length 6 1 2 crown Staples To secure Door bottom to panel 1 6 0 Z Articulating Cap 2 Kerfed Door Bottoms 2 Staple On Door Bottoms 1 Right Z End Base Mull Stiffen...

Страница 2: ...Features Flat Cap Screw Covers ZAI AA AA Sill Screw Hole Cover Bolt Receiver Cup French Doors Only Receiver Cup Under Cap Use the boxes below to Identify your current sill system Once your sill syste...

Страница 3: ...ad and Corner Pad Page 10 9 Replace Door Bottom Sweep Page 11 10 Stapling Door Bottom to Panel Page 12 11 Replace Corner Pads Page 13 12 Check the Operation of the Door Page 13 ZAI AA to ZAC AA PAGE 4...

Страница 4: ...A L U M I N U M Z A C F I E L D R E P L A C E M E N T I N S T R U C T I O N S 4 Z Series Adjustable All Aluminum Sill ZAI AA ZAI AA AA Features Flat Cap Screw Covers ZAI AA AA Sill Screw Hole Cover R...

Страница 5: ...esent Remove Simple Solution Corner Pad from each jamb by peeling it off Clean any residual debris and dirt from the jamb Proceed to Step 2 Remove the weatherstrip by pulling it out of the kerf slot 1...

Страница 6: ...on the jambs Proceed to step 3 Insert Z End Base Mull Stiffeners 2L 2R into each side of the channel against the jambs Proceed to step 4 NOTE The Z End Base Mull Stiffeners are handed and can only be...

Страница 7: ...ot seal correctly CAUTION Measure carefully and cut precisely within 1 32 to ensure proper operation A cap cut too short will not seal correctly 5 Cut NEW Z Articulating Cap to Length ZAI AA to ZAC AA...

Страница 8: ...p 6 Proceed to step 6 FRENCH DOUBLE OPENING DOORS ONLY 1 to 1 1 2 Y Y 1 to 1 1 2 1 to 1 1 2 Bases 1 to 1 1 2 Y Y Y Y Y 1S 1F The spring loaded bases at the ends of the cap should be 1 to 1 1 2 from th...

Страница 9: ...If present and remove Proceed to step 8 Install the opposite end of the cap 1 into the sill by bringing it straight down into the sill channel and against Z End Base Z End Base Mull Stiffener 2 Apply...

Страница 10: ...o place c2 The lip of the Bottom Sealing Gasket should extend out in front of the astragal and the Simple Solution Corner Pad should sit flush on top of the gasket Ensure the edge of the Corner pad is...

Страница 11: ...rf Legs Kerf legs should be trimmed back 1 1 4 or more from the edge of the door bottom If 1 1 4 or greater notch is present proceed to step 4 If not proceed to step 3 Be sure to completely remove all...

Страница 12: ...gid Ramp and Flex Fins Staples should be aimed away from the kerf slots in the bottom of the panel to prevent cracking of the door bottom or damage to the kerfs The insertion of staples at an angle or...

Страница 13: ...ned in this document is the confidential and proprietary information and trade secrets of Endura Products Inc Any disclosure use or dissemination of such information without the express written permis...

Страница 14: ...S A L L A L U M I N U M Z A C F I E L D R E P L A C E M E N T I N S T R U C T I O N S 14 ZAC AA Features Z Series Articulating Cap All Aluminum Sill ZAC AA Z End Base Slanted Cap Z End Bases with Weat...

Страница 15: ...amb by peeling it off Clean any residual debris and dirt from the jamb Proceed to Step 2 Remove the weatherstrip by pulling it out of the kerf slot 1 Remove Corner Pads ZAC AA to ZAC AA b c d b TOP DO...

Страница 16: ...Z End Base DO NOT ATTEMPT TO REMOVE THE Z END BASE Clean any debris out of sill channel Remove the weatherstrip e1 and using a scraping tool remove visible portion of the foam sealing pad gasket from...

Страница 17: ...e Z End based are handed and can only be inserted one way The back of the Z End Base Mull Stiffener should be flush with the face of the jamb h NOTE Do not remove the orange protective gasket label un...

Страница 18: ...Proceed to step 5 Proceed to step 5 Sill Length w o Z End Bases x X 2 X 2 Cap Centerline FOR FRENCH DOUBLE DOOR APPLICATIONS FOR SINGLE SIDELITE HINGED PATIO DOOR APPLICATIONS Cut Here If needed move...

Страница 19: ...to step 6 Proceed to step 6 FRENCH DOUBLE OPENING DOORS ONLY 1 to 1 1 2 Y Y 1 to 1 1 2 1 to 1 1 2 Bases Y Y Y Y Y 1S 1F The spring loaded bases at the ends of the cap should be 1 to 1 1 2 from the cap...

Страница 20: ...Depress the cap 1 to gain access to the orange protective labels on each Z End base Mull Stiffener If Present and remove Install the opposite end of the cap 1 into the sill by bringing it straight dow...

Страница 21: ...the Simple Solution Corner Pad should sit flush on top of the gasket Ensure the edge of the Corner pad is located behind the weatherstrip after installing corner pad in place Remove Weatherstrip to g...

Страница 22: ...f Legs Kerf legs should be trimmed back 1 1 4 or more from the edge of the door bottom If 1 1 4 or greater notch is present proceed to step 4 If not proceed to step 3 Be sure to completely remove all...

Страница 23: ...own Staple 1 2 Crown Staple Incorrect Size Staple Correct Size Staple When stapling the Z AC Door bottom to the panel staples should be inserted between the Rigid Ramp and Flex Fins Staples should be...

Страница 24: ...corner pad Replace with a new Simple Solution Corner Pad for this step Remove backing paper from Simple Solution Corner Pad 4 to expose adhesive Ensure that the old corner pad has been removed from ea...

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