E N D U R A P R O D U C T S > I N S T R U C T I O N S > A L L - A L U M I N U M Z - A C
™
F I E L D R E P L A C E M E N T I N S T R U C T I O N S
1
1.
Flathead Screw Driver or Stiff Scraper:
To remove old Z-Series sill cap.
2. Small Wood Block:
To
protect
aluminum sill deck when prying off
adjustable sill cap
.
3. Measuring Tape:
For sizing new sill cap
and door bottom before cutting to proper
length.
Required Tools and Materials
ADDITIONAL TOOLS FOR FRENCH DOORS
1.
7/8” Diameter Drill Bit
All-Aluminum Z-Articulating Cap Sill Field Replacement Instructions
4. Pencil:
To mark cap and door bottom.
5. Cutting Tool:
Chop /Miter Saw recommended
to trim cap and door bottom to proper length.
6. 1/2" crown Staples:
To secure Door bottom
to panel.
(1) 6/0 Z-Articulating Cap
(2) Kerfed Door Bottoms & (2) Staple On Door Bottoms
(1) Right Z-End Base
Mull Stiffener
(1) Right Z-End Base
Mull Stiffeners
(1 )Left Z-End Base
Mull Stiffener
(1) Left Z-End Base
Mull Stiffeners
(1) Left and (1) Right
Active Mull Stiffener
Gaskets
(1) Left and (1) Right Active
Mull Stiffener Gaskets
Astragal Lower Trim Cap
(1) White & (1) Bronze
1 pair of (2)
Corner Pads
(3) Corner Pads
(1) Bottom Pad for
Astragal Boot
(1) 3/0 Z-Articulating Cap
(1) Kerfed Door Bottom & (1) Staple On Door Bottom
French (Double Door) Replacement Kit Contents
Standard Door (Single) Replacement Kit Contents
1S
1F
2R
2R
6
6
8
9
2L
2L
4
4
5
3
3
5
7
(2) 3/0 Mylar Strip
7
(1) 3/0 Mylar Strip
(2) Z-AC Door Bottom Gasket
(1) Z-AC Door Bottom Gasket
Rev Date 5.11.16
