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Page 14

R-3122

SmartValve™ System Troubleshooting Sequence
Note: Before Troubleshooting, Become Familiar

with the Sequence of Operation

IP  SYSTEM TROUBLESHOOTING SEQUENCE

NO

NO

NO

YES

YES

NO

• Turn OFF Gas Supply
• Disconnect System Control

Harness

• Set Thermostat to Call for

Heat

Plug Harness into SmartValve
Control
Wait for Internal Check Delay
(SV9501)

Igniter Warms UP and
Glows Red

System is Okay

Main Valve Opens and
Main Burner Lights

• Turn On Gas Supply
• Pilot Burner Lights

Check for Proper Voltage at
Control Harness (See Inset A
-Voltage Should be 24V
Between Thermostat and
24V Common, and 24V
Between 24V Common and
24V Hot.)

Reconnect Pilot Burner Cable

• Check that Pilot Gas is Flowing

Wait to Assure Pilot Gas Tubing
is Purged.

Replace Igniter/Flame Rod Assembly

Note: Igniter Will Cycle OFF
and Back ON Once During
the 90 Second Ignition Trial

Cycle Thermostat OFF and Back ON

Main Burner Lights

Replace SmartValve Control

Check Transformer and Line
Volt Supply

• Check that Pilot Flame Makes Good

Contact with Pilot Burner Flame
Rod

• Check for Good Electrical

Connection Through the Pilot
Tubing

• If Both of the Above are Good,

Replace Igniter/Flame Rod

• Measure Voltage Between 24V Hot

and 24V Common Leads to
SmartValve Control. Must Measure
at Least 19.5 VAC with Igniter
Powered. See Inset A to Identify
Proper Lead. This Check Must be
Done with the SmartValve Control
Connected and Igniter Powered.

Unplug Pilot Burner Cable.
Measure Voltage at SmartValue
HSI Element Output (See Inset B)
24V Nominal

YES

NO

NO

NO

NO

YES

YES

YES

YES

CHECK
• Line Voltage Power
• Low Voltage Transformer
• Limit Controller
• Thermostat
• Wiring

Replace SmartValve Control

Replace SmartValve Control

START

Replace Igniter/Flame Rod Assembly

Reconnect Pilot Burner Cable

INSET A

24Volt
Thermostat

24
Volts

24 Volt
Common

24

Volts

24 Volt
Hot

EFT
Output

End View
of Control
Harness
Connector

INSET B

HSI
Terminals

Содержание DVC-35IP

Страница 1: ...l your gas supplier from a neighbor s phone Follow the gas supplier s instructions Ifyoucannotreachyourgassupplier call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier WARNING If not installed operated and maintained in accordance with the manu facturer s instructions this product could expose you to substances in fuel or ...

Страница 2: ...Instructions to Installer 1 Installer must leave instruction manual with owner after installation 2 Installer must have owner fill out and mail warranty card supplied with furnace 3 Installer should show owner how to start and operate furnace and thermostat Warning Any change to this furnace or its control can be dan gerous This is a heating appliance and any panel door or guard removed for servic...

Страница 3: ...lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinsta...

Страница 4: ... feet 1 83m from any pressure regulator In case of regulator malfunction the six 6 feet 1 83m distance will reduce the chance of gas entering the vent cap Locating Wall Opening The furnace is to be located on an outside wall Locate wall studs so that wall opening will be located between wall studs The furnace is 14 1 8 358mm in width and can be recessed between standard 16 406mm on center wall stu...

Страница 5: ...ual Attaching Furnace to Wall Refer to Figure 2 for the location of the 7 1 2 191mm diameter wall opening for the furnace After the wall opening has been located and cut position flue outlet on furnace in center of wall opening When attaching furnace to the wall remove that portion of baseboard and molding on the wall which is behind the furnace Attachfurnacetowall attheoutercasingtop with 2 toggl...

Страница 6: ...ceed a total depth of 10 254mm for DVC 35 See Figure 6a Warning When vinyl siding vent kit DV 822 or 2 x 4 51mm x 102mm framing is added to an existing installa tion furnace is installed do not attempt to add sections of pipe to the flue outlet tube or air inlet tube An air tight seal is required for both tubes Refer to Parts List page 15 to order tubes Figure 6 Figure 6a Mark the 6 152mm diameter...

Страница 7: ...sing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Attention If one of the above procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the appliance gas valve it will result in a hazardous condition Figure 8 Checking Manifold Pressure Both Propane and Natural gas valves have...

Страница 8: ...e of the combustion exchanger assembly and flue baffles in order to clear all passageways Oiling the Motor The fan motor should be cleaned and oiled once each heating season Oil holes are located on the top at each end of the motor Use a few drops of 10 motor oil To clean the motor blow air through its ventilation openings with a vacuum cleaner or low pressure air source Wiring The appliance when ...

Страница 9: ...R 3122 Page 9 Figure 11 BURNER BOX GAS VALVE JUNCTION BOX TRANSFORMER LIMIT SWITCH FAN SWITCH FAN PIEZO IGNITOR Figure 12 ...

Страница 10: ... rating label TheServiceDepartmentatEmpireComfortSystems Inc maybe contacted to assist in servicing furnace Standing Pilot Model Servicing the Pilot and Main Burners Pilot Orifice Thermo couple and Main Burner Orifices Disconnect the gas supply at the inlet to the control valve Then remove the burner door to gain access to the above listed components SparkIgniterDoesNotLightPilot Withairinthegasli...

Страница 11: ...Push in gas control knob slightly and turn clock wise to OFF Do not force 5 Replace control access panel lower front panel LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 Remove control access panel lower front panel 5 Turn gas control knob clockwise to OFF 6 Wait ten 10 minutes to clear out any ...

Страница 12: ...e any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand ON OFF IGNITOR CONTROL GAS FLOW GAS VALVE SHOWN IN OFF POSITION H...

Страница 13: ...5 Minute Retry Delay 3 Second Flame Failure Recycle Delay YES YES YES NO Pilot Valve Ignition OFF Wait for Flame Signal to Disappear 1 Ignitor will turn OFF about 30 seconds into the trial for ignition if the pilot flame has not lit It will turn back ON for the final 30 seeonds of the 90 second trial for ignition The pilot valve will be energized during the entire trial for ignition This is normal...

Страница 14: ... Trial Cycle Thermostat OFF and Back ON Main Burner Lights Replace SmartValve Control Check Transformer and Line Volt Supply Check that Pilot Flame Makes Good Contact with Pilot Burner Flame Rod Check for Good Electrical Connection Through the Pilot Tubing If Both of the Above are Good Replace Igniter Flame Rod Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure...

Страница 15: ...1 BURNER 3 REQUIRED 44 DV 1239 BURNER BRACKET 45 UH 810 TRANSFORMER MOUNTING BRACKET SPP ONLY 45 UH 452 TRANSFORMER MOUNTING BRACKET IP ONLY 46 R 1995 TRANSFORMER SPP ONLY 46 8720100 TRANSFORMER IP ONLY 47 UH 451 JUNCTION BOX COVER 48 DV 572 JUNCTION BOX 49 872056 BUSHING 50 872053 CORD SET 51 8720148 BUSHING 52 DV 1215 BOTTOM PLATE 53 R 3034 PILOT NAT SPP ONLY 53 R 3035 PILOT LPG SPP ONLY 54 GWT ...

Страница 16: ...Page 16 R 3122 Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 ...

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