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Figure 9

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pTFe Chevron packing

YarwaY 

A.T.-Temp CryogeniC desuperheATer 

InstallatIon and MaIntenance InstructIons

spray cylinder

once removed, inspect the condition of the 
cylinder internally, using a flashlight. scratches 
and blemishes may be removed by either 
polishing or honing.
The cylinder bore should not exceed 32 mm 
(model 37) with a maximum eccentricity 
of 0.25 mm. debris can be removed from 
the nozzles by blowing through with 
compressed air.
inspect the nozzle atomizer outlet holes. 
These should not show any undue elliptical 
wear, roughness or damage or this will have a 
detrimental effect on the A.T.-Temp Cryogenic 
desuperheater performance. Carefully clean 
the cylinder threading, dressing where 
necessary, with a small file.

stem assembly

Withdraw the stem with piston. The piston 
and stem are always supplied as a complete 
assembly.
in case desuperheater is designed with piston 
rings, replace as a matter of course, any time 
that the unit is disassembled. Take care not to 
overstress the piston rings when fitting. The 
rings are marked ‘top’ and should always point 
in the direction of the stuffing box, for proper 
functioning.
if the piston (pFTe version) shows no signs of 
wear and tear, then it may be re-used.
examine the condition of the stem, where it 
runs in the stuffing box, remove any packing 
material with a fine grade emery cloth, 
polishing in the longitudinal direction.

stuffing box

remove all rings, springs and packing material 
from the valve body. Clean the stuffing box 
carefully, using a rotating wire brush and/or 
honing device. Cleanless of the packing area is 
vital for proper valve sealing. do not use grease 
or lubricants in combination with pTFe Chevron 
type packing! The actual packing design is 
mentioned on the project related valve drawing.

only ever use genuine yarway components, 
as they are supplied as matched sets 
(see Figure 9). 

disassembly (see figure 8)

The A.T.-Temp Cryogenic desuperheater can 
be disassembled, most easily when in the 
horizontal position with the body extension 
section clamped firmly in the vice. grind off 
the nozzle tack welds, using any standard type 
of angle grinder. make sure that the weld is 
removed sufficiently to allow rotation of the 
fastener ring, without fouling.
unscrew the fastener ring by rotating 
anticlockwise. note that the threading on the 
body extension is right handed. Tapping the 
fastener ring with a hammer may facilitate 
removal. note that the threading on the 
spray cylinder is left handed. if difficulties are 
encountered with the removal of the fastener 
ring, then this item may be removed by grinding 
through at two diametrically opposite points. 
please be careful not to damage the body 
and spray cylinder threading.

Body extension

examine the threading on the body extension, 
dressing where necessary, with a small 
file. if care is exercised, during routine 
maintenance, the valve body extension should 
never require any repair work. if this threading 
does become accidentally damaged, however, 
then weld repair may be possible. it should be 
noted that this job is for a specialist welder and 
filler materials must be compatible with both 
the base material and the service conditions. 
in the event that such work is necessary, please 
consult yarway or emerson for further advice.

Содержание Yarway

Страница 1: ...body or use the hoisting lug if provided Do not use the water inlet connection yoke actuator or any of its accessories for lifting Leave the flange covers in place during transportation until ready to install in the pipework When installing the A T Temp Cryogenic desuperheater use gaskets and bolting material in accordance with the relevant piping code for example ASME ANSI B31 3 or EN Place the g...

Страница 2: ... Pneumatic or E P positioner Figure 1 Check for damages Check for damages Figure 2 Figure 3 Liquid flange positions Process line Process gas flow Handwheel positions Process line Process gas flow The minimum pipe run required downstream of the A T Temp Cryogenic desuperheater varies with each individual application and would be specified by Yarway at the enquiry stage This straight run is needed t...

Страница 3: ...cting to the A T Temp Cryogenic desuperheater mounting flange see Figure 6 Figure 5 Yarway supplies the A T Temp Cryogenic desuperheater as follows Identification number xx 37 xxxxx Fabricated type with non balanced stem xx 47 xxxxx Fabricated type with semi balanced stem and oversized trim all with the spray cylinder tack welded to the body extension pipe Note horizontal orientated A T Temp Cryog...

Страница 4: ...rdination between instrument signals and temperature are attained adjustment of the set point can be made and the system transferred to automatic operation It is recommended to record the various process coordinates over a sustained period to verify operation adjusting where necessary Maintenance Note maintenance of the A T Temp Cryogenic desuperheater is straight forward and does not require any ...

Страница 5: ...ng wire brush and or honing device Cleanless of the packing area is vital for proper valve sealing Do not use grease or lubricants in combination with PTFE Chevron type packing The actual packing design is mentioned on the project related valve drawing Only ever use genuine Yarway components as they are supplied as matched sets see Figure 9 Disassembly see Figure 8 The A T Temp Cryogenic desuperhe...

Страница 6: ... material removed Insert the A T Temp Cryogenic desuperheater into the pipework and check that the nozzle is orientated correctly with the spray with the direction of the gas flow Apply a suitable lubricating compound to the bolts and nuts and tighten evenly in accordance with the manufacturer s recommendations Before connecting the liquid line flush through and check for any contamination or rest...

Страница 7: ...plate SA 182 F304L 19 Name plate AISI 316 20 Lock nut Stainless steel 21 Coupling SA 182 F304L 23 Securing washer Stainless steel 24 Vapor flange SA 182 F304 F304L dual certified 25 Guiding PTFE 26 Spring AISI 631 17 7 PH 27 Shoulder bolt SA 320 B8 CL 2 28 Securing washer Stainless steel 29 Flange female SA 182 F304L 30 Flange male SA 182 F304L 31 Extension pipe SA 312 TP304L 32 Piston rings Alumi...

Страница 8: ...rred Before placing the A T Temp Cryogenic desuperheater into service stroke valve spindle a few times and inspect other components such as actuator seals etc to ensure correct functioning Follow the procedure for installation as detailed in the operating and maintenance instruction manual Note materials and data of units supplied may deviated from this Instruction Manual Please consult order docu...

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