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Emerson Rosemount 1154DH, Справочное руководство

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Reference Manual 

00809-0100-4631, Rev BA
April 2007

6-9

Rosemount 1154 Series H

SPARE PARTS SHELF 
LIFE

Store all spare transmitters and spare component parts in accordance with 
ANSI N45.2.2 level B.

Qualified transmitters, spare circuit boards, spare O-rings: The qualified life 
(as defined in Qualification Test Report D8700096) plus the shelf life is equal 
to the typical design life of the plant (40 years) when the ambient storage 
temperature is below 90 °F.

Lubricants and sealant: The date of the end of shelf life (use by date) is 
provided with the lubricants and/or sealant, at the time of shipment. The 
product has a minimum of six months shelf life at the time of shipment.

All other parts: Shelf life is not applicable.

IMPORTANT NOTICE

Because of the nuclear use intended for these parts, there are factors to 
consider concerning maintenance of qualification and traceability during 
on-site instrument repair. Rosemount Nuclear Instruments, Inc. rigidly 
controlled the original assembly of the instrument to ensure that the 
specifications were met. Since we are not installing the replacement parts in 
the instruments, Rosemount Nuclear Instruments, Inc. is unable to ensure 
that the specifications are being satisfied. This responsibility is shifted to the 
user. The integrity of the instrument as originally assembled is broken. 

Replacing parts has ramifications under 10CFR21, for which the user is 
responsible.

 These same regulations additionally mandate a component 

traceability program, which the user must undertake for the replacement 
parts. In view of this, and in order to maintain the qualification of the product, 
the user must ensure that all replacement parts are installed in accordance 
with the Rosemount Nuclear Instruments, Inc. approved installation and 
calibration procedures herein.

1.

Rosemount 1154 Series H spare parts are not hydrostatic tested nor 
nuclear cleaned.

2.

Part numbers shown may differ from those currently supplied. The 
part numbers shown are current at the time of printing of this manual, 
but may be revised in the future. Parts provided are compatible and 
interchangeable with those listed on your order as to the form, fit, and 
function of the part required. Please adjust your needs accordingly.

Содержание Rosemount 1154DH

Страница 1: ...Reference Manual 00809 0100 4631 Rev BA April 2007 www emersonprocess com rosemount nuclear Rosemount 1154 Series H Alphaline Nuclear Pressure Transmitter Product Discontinued ...

Страница 2: ...0 F 176 6 C 85 psig for 7 minutes 320 F 160 C 75 psig for 8 hours 265 F 129 4 C 24 psig for 56 hours Range codes 4 8 Accuracy within 1 0 of upper range limit 1 0 of span 1 Range code 9 Accuracy within 2 0 of upper range limit 0 5 of span Note 1 For Range codes 4 8 if pressure applied at the 4mA point is greater than 50 of the upper range limit the specification is 2 of upper range limit 4 13 12 4 ...

Страница 3: ... needs If at any time you are not sure what to do you have a question about using the product or you have a service or support request call the center toll free at 1 800 654 RSMT 7768 This contact is your fastest link to quick and complete answers about any Rosemount group product or service Alphaline Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc Cell is a tradema...

Страница 4: ...975 as defined in the Rosemount Report D8700096 and is manufactured to the requirements of NQA 1 10CFR50 Appendix B quality assurance programs and 10CFR Part 21 During qualification testing interfaces were defined between the transmitter and its environment that are essential to meeting IEEE Std 323 1974 requirements To ensure compliance with 10CFR Part 21 the transmitter must comply with the requ...

Страница 5: ... code R P N 01154 0001 0002 with 01154 0001 0006 Throughout Throughout References to Fisher Rosemount were changed to Emerson Process Management i back cover Cover i ii and back cover Web address changed from www rosemount com to www emersonprocess com rosemount nuclear Cover i and back page Added reference to European Union product requirement CE 2 1 3 1 4 1 5 1 6 1 2 1 3 1 4 1 5 1 6 1 Added tabl...

Страница 6: ...Reference Manual 00809 0100 4631 Rev BA April 2007 Rosemount 1154 Series H 1 2 ...

Страница 7: ...3 1 Span Adjustment 3 1 Zero Adjustment 3 1 Calibration Procedure 3 2 Zero and Span Adjustment 3 2 Material 3 4 Linearity Adjustment 3 5 Damping Adjustment 3 6 Correction For High Line Pressure Rosemount 1154DH and 1154HH only 3 6 Span 3 7 Zero 3 8 SECTION 4 Operations Overview 4 1 Transmitter Operation 4 1 The Cell Sensor 4 3 Demodulator 4 3 Linearity Adjustment 4 3 Oscillator 4 4 Voltage Regulat...

Страница 8: ...ay 6 1 Post DBE Operation 6 1 Quality Assurance Program 6 1 Nuclear Cleaning 6 2 Hydrostatic Testing 6 2 Traceability 6 2 Qualified Life 6 2 Performance Specifications 6 2 Accuracy 6 2 Deadband 6 2 Drift 6 2 Temperature Effect 6 3 Overpressure Effect 6 3 Static Pressure Zero Effect 6 3 Static Pressure Span Effect 6 4 Power Supply Effect 6 4 Load Effect 6 4 Mounting Position Effect 6 4 Response Tim...

Страница 9: ...il 2007 TOC 3 Rosemount 1154 Series H Physical Specifications 6 6 Materials of Construction 6 6 Weight 6 6 Electrical Connections 6 6 Process Connections 6 6 Ordering Information 6 7 Parts List 6 8 Spare Parts Shelf Life 6 9 Important Notice 6 9 ...

Страница 10: ...Reference Manual 00809 0100 4631 Rev BA April 2007 Rosemount 1154 Series H TOC 4 ...

Страница 11: ...so includes ordering information and a list of spare parts ABOUT THE TRANSMITTER Rosemount 1154 Series H Alphaline Pressure Transmitters are designed for precise pressure measurements in nuclear applications requiring reliable performance and safety over a specified qualified life These transmitters were generically tested to IEEE Std 323 1974 and IEEE Std 344 1975 per the Qualification Test Repor...

Страница 12: ...Reference Manual 00809 0100 4631 Rev BA April 2007 Rosemount 1154 Series H 1 2 ...

Страница 13: ...Mechanical Electrical GENERAL CONSIDERATIONS The quality and accuracy of flow level or pressure measurement depends largely on the proper installation of the transmitter and its associated impulse piping and valves For flow measurement proper installation of the primary measuring element is also critical to the accuracy of the measurement Transmitter installation should minimize the effects of tem...

Страница 14: ...id head effect caused by the difference in height of the process connections If the transmitter is mounted to a non rigid panel ensure that seismic input to the mounting bracket does not exceed qualification levels given in Rosemount Report D8700096 Process Connections Process tubing installation must prevent any added mechanical stress on the transmitter under seismic disturbances This may be don...

Страница 15: ...opened to bleed process lines torque them to 71 2 ft lb 10 N m when closing Proper location of the transmitter with respect to the process tubing depends on various process parameters When determining the best location consider the following Keep hot or corrosive fluids from contacting the transmitter Prevent sediment from depositing in the impulse tubing Ambient temperature gradients and fluctuat...

Страница 16: ...of the same size tubing Avoid purging through the transmitter Conduit The conduit connection to the transmitter is 1 2 14 NPT Use a qualified conduit seal at the conduit entry to prevent moisture from accumulating in the terminal side of the housing during accident conditions To prevent the conduit from adding mechanical stress to the transmitter during seismic disturbances use flexible conduit or...

Страница 17: ...2 000 Hz signal is capacitor coupled to transmitter case ground through the sensing element Because of this coupling a voltage may be imposed across the load depending on choice of grounding This impressed voltage which is seen as high frequency noise will have no effect on most instruments Computers with short sampling times in a circuit where the negative transmitter terminal is grounded will de...

Страница 18: ...ccident conditions If the seal is broken reseal it according to Connecting Electrical Housing to Module Shroud on page 5 4 1 Mount bracket to a panel or other flat surface as shown in Figure 2 4 on page 2 7 Use four 3 8 in diameter bolts not supplied with unit SAE grade 2 AISI 316 SST or ASTM A193 grade 8M class 1 bolts were used during qualification testing Torque each bolt to 33 5 ft lb 45 4 N m...

Страница 19: ...ACKET FOR PANEL MOUNT SHOWN IN TYPICAL MOUNTING CONFIGURATION Center of Gravity bracket included 2 81 71 4 5 127 4 93 125 1 31 30 5 0 06 1 5 2 75 69 9 10 254 Minimum Clearance NOTE All dimensions are nominal in inches millimeters 3 8 in Bolts 4 customer supplied 2 81 71 4 7 55 191 8 1 69 42 9 2 75 69 9 Center of Gravity bracket included ACCEPTABLE ALTERNATE MOUNTING 0 06 1 5 1154 A99B B99B ...

Страница 20: ...this side Terminal connections this side Detail A 0 8 20 3 8 in Mating Tubing 4 7 Max 119 4 7 16 20 UNF typical 1 63 41 3 9 3 Max 236 Welded Plug 4 3 109 Dim A Compression fittings 1 Swagelok for 3 8 in Tubing optional 1 4 18 NPT available Welded drain vent valve 1 optional 1 4 18 NPT available 3 48 88 3 0 8 20 to end of mating tubing 4 2 107 4 72 Max 119 9 1 2 14 NPT Conduit connection 1 Place We...

Страница 21: ... in lb 0 6 N m or hand tight 3 Recheck connections for proper polarity 4 Check the cover O ring grooves for cleanliness If chips or dirt are present clean the seat and mating portion of the cover with alcohol Lubricate replacement O ring with O ring grease Rosemount P N 01153 0248 0001 or P N 01153 0053 0001 The transmitter was qualified using Dow Corning 55 Silicone O ring Grease 5 Spray the insi...

Страница 22: ...Reference Manual 00809 0100 4631 Rev BA April 2007 Rosemount 1154 Series H 2 10 Figure 2 7 Transmitter Terminal Block Signal Terminals Test Terminals ...

Страница 23: ...ro adjustments are external and located under the nameplate Span Adjustment The span on any Rosemount 1154 Series H Transmitter is continuously adjustable to allow calibration anywhere between maximum span and 1 6 of maximum span For example the span on a Range Code 4 transmitter can be continuously adjusted between 0 150 inH2O and 0 25 inH2O Zero Adjustment The zero can be adjusted for up to 500 ...

Страница 24: ...as very little effect on the span The span adjustment however does affect zero The effect of interaction is more apparent with suppression or elevation The span adjustment changes the zero output and the full scale output by approximately the same percentage Therefore it is best to calibrate the transmitter from 0 to the desired span and finish the calibration by adjusting the zero screw to achiev...

Страница 25: ...screw until the output with 0 in H2O pressure input equals 3 Adjust the zero screw to bring the output with 0 inH2O input back to 4 mA The transmitter calibration should now be very close to 0 to 50 inH2O 4 Check full scale output and fine tune the span and zero adjustment if required Remember zero adjustments do not affect span but span adjustments do affect zero predictably Adjusting the span sc...

Страница 26: ...QQ S 571 Flux MIL F 14256 Type A Fed Spec QQ S 571 Type RA Method a Locate the three turret terminals on the component side of the amplifier board Remove any jumper wires between them see Figure 3 3 b To elevate zero connect a jumper wire between the middle terminal and the terminal marked EZ see Figure 3 3 Detail B c Wrap the jumper wire once around each terminal and cut off any excess d Solder t...

Страница 27: ...oted in Step 1 by six and by the following rangedown factor 3 Add the result to the full scale output for negative errors or subtract the result from the full scale output for positive errors by adjusting the linearity trimmer see Figure 3 4 Example At 4 to 1 rangedown the midscale point is low by 0 05 mA Therefore adjust the Linearity trimmer until full scale output increases by 0 05 mA 6 4 1 2 m...

Страница 28: ...sired time constant is obtained It is best to set the damping to the shortest possible time constant Since transmitter calibration is not affected by the damping setting you may adjust the damping with the transmitter installed on the process NOTE If you remove either cover during the above procedures replace the O ring and torque the cover per the instructions given in Section 5 Maintenance and T...

Страница 29: ...ction in terms of pressure 4 Convert pressure correction to percent of input span 5 Calculate correction in terms of output span mA 6 Add the milliamp correction to the ideal zero output 4 mA This is the corrected ideal zero output 7 Calculate full scale adjustment correction in terms of pressure 8 Repeat Step 4 with the results of Step 7 9 Repeat Step 5 with the result of Step 8 10 Add the mA cor...

Страница 30: ... calibrate the unit to the required span with the 4 mA or zero point corresponding to zero differential pressure 4 mA at 0 inH2O and 20 mA at 400 inH2O 2 Apply static pressure to both high and low process connections with zero differential pressure across the transmitter and note the zero correction zero shift For example if the output reads 4 006 mA the zero correction is calculated as 4 00 mA 4 ...

Страница 31: ...ons of basic transmitter operations in the following order Transmitter Operation The Cell Sensor Demodulator Linearity Adjustment Oscillator Voltage Regulator Zero and Span Adjustments Current Control Current Limit Reverse Polarity Protection TRANSMITTER OPERATION The block diagram in Figure 4 2 on page 4 3 illustrates the operation of the transmitter The Rosemount 1154 Series H Alphaline Pressure...

Страница 32: ...ure side and the sensing diaphragm Where Iref is the current source Vp p is the peak to peak oscillation voltage f is the oscillation frequency Figure 4 1 The Cell Where Idiff is the difference in current between C1 and C2 Therefore fVp p Iref C1 C2 Leadwires Isolating Diaphragm Welded Seals Capacitor Plates Sensing Diaphragm Rigid Insulation Silicone Oil Idiff fVp p C2 C1 P Constant Idiff Iref C2...

Страница 33: ...dings is controlled to be a constant by an integrated circuit amplifier The dc current through a third transformer winding is a current directly proportional to pressure i e The diode bridge and span temperature compensating thermistor are located inside the sensor module The effect of the thermistor is controlled by resistors located in the electronics housing LINEARITY ADJUSTMENT Linearity is ad...

Страница 34: ...e sensor current The coarse zero switch switches resistors into the circuit as needed Span adjustment is performed with a potentiometer which determines the amount of loop current which is sensed and fed back to the current control amplifier CURRENT CONTROL The current control amplifier consists of an integrated circuit two transistors and associated components The IC reference voltage is establis...

Страница 35: ...s The Rosemount 1154 Series H has no moving parts and requires a minimum of scheduled maintenance Calibration procedures for range adjustment are outlined in Section 3 Calibration A calibration check should be conducted after inadvertent exposure to overpressure unless your plant considers this factor separately in the plant error analysis Test terminals are available for in process checks For fur...

Страница 36: ...efer to item numbers in Figure 5 2 on page 5 6 NOTE The Rosemount 1154 Series H Pressure Transmitter contains electronic circuit boards which may be static sensitive You can easily check the printed circuit boards 5 and 6 for a malfunction by substituting spare boards into the circuit If this procedure turns up a malfunctioning board return the defective board to Rosemount Nuclear Instruments Inc ...

Страница 37: ...screwing the cover 1 on the terminal side This compartment is identified as Terminal Side on the nameplate The terminals are permanently attached to the housing and must not be removed 2 Circuit boards are located in a separate compartment identified as Circuit Side on the nameplate Remove power from the transmitter before removing the circuit cover Unscrew the cover 1 on the circuit side to acces...

Страница 38: ...ds of the electronics covers with cover lubricant Rosemount P N 01153 0333 0001 or equivalent if necessary If covers are already sufficiently lubricated do not spray 2 Verify that the circuit boards are clean 3 Verify that the bayonet pins on the connection board are clean 4 If you remove the module shroud clean the thread sealant from module shroud threads lock nut and electronics housing threads...

Страница 39: ...and push the calibration board onto the bayonet pins 3 Slide the header assembly board 4 onto the bayonet pins with the component side toward the pins Slide any excess wire behind the calibration board taking care to avoid kinks 4 Push the amplifier board 6 onto the bayonet pins and secure with the holding screws 7 Use nominal torque of 10 in lb 1 1 N m 5 Carefully replace the cover and tighten to...

Страница 40: ...2 Snap Rings 6 Amplifier Board 13 Nameplate 7 Holding Screws 14 Nameplate Screws Items s to be Torqued Torque Value Tolerance Bracket to Mounting Panel Bolts Transmitter to Bracket Bolts Swagelok Process Fittings Drain Vent Valves Covers Module Neck Lock Nut Conduit Fitting Terminal Block Screws Amplifier Board Screws 33 5 ft lb 45 4 N m 21 ft lb 29 N m See Installation Instructions 7 5 ft lb 10 N...

Страница 41: ...ng Check for adequate voltage to the transmitter Check the milliamp rating of the power supply against the total current being drawn for all transmitters being powered Check for shorts and multiple grounds Check for proper polarity at the signal terminal Check loop impedance Check wire insulation to detect possible shorts to ground Impulse Piping Ensure that the pressure connection is correct Chec...

Страница 42: ...d lines and for liquid in dry lines Transmitter Electronics Check for intermittent shorts or open circuits Make sure that post connectors and the sensor connectors are clean and properly connected Transmitter Electronics Failure Determine faulty board by trying spare boards Replace faulty circuit board Power Supply Check power supply output voltage Symptom Potential Source Corrective Action Do not...

Страница 43: ...y a required response spectrum with a horizontal ZPA of 8 5 g and a vertical ZPA of 5 2 g Steam Pressure Temperatures Accuracy within 1 0 of upper range limit 1 0 of span for range codes 4 8 2 0 upper range limit 0 5 span for range code 9 during and after sequential exposure to steam at the following temperatures and pressures concurrent with chemical spray for the first 24 hours 420 F 215 6 C 85 ...

Страница 44: ...temperature at the installation site illustrated in Figure 6 1 on page 6 2 Replacement of amplifier and calibration circuit boards at the end of their qualified life permits extension of the transmitter s qualified life to the module s qualified life See Rosemount Report D8700096 Figure 6 1 Qualified Life vs Ambient Temperature PERFORMANCE SPECIFICATIONS Based on zero based ranges under reference ...

Страница 45: ...shift after 2 000 psi 13 8 MPa overpressure Rosemount 1154HH Maximum zero shift after 3 000 psi 20 68 MPa overpressure Rosemount 1154SH Maximum zero shift after 4 500 psi 31 0 MPa overpressure Static Pressure Zero Effect Rosemount 1154DH Per 1 000 psi 6 89 MPa Rosemount 1154HH Per 1 000 psi 6 89 MPa Range Code Overpressure Effect 4 0 25 of upper range limit 5 1 0 of upper range limit 6 7 3 0 of up...

Страница 46: ...sition Effect No span effect zero shift of up to 1 5 inH2O 372 Pa which can be calibrated out Response Time Fixed time constant 63 at 100 F 37 8 C as follows Adjustable damping is available through a special N option FUNCTIONAL SPECIFICATIONS Service Liquid gas or vapor Output 4 20 mA dc Power Supply Design limits as shown in Figure 6 2 See Rosemount Report D8700096 for additional detail Figure 6 ...

Страница 47: ... 16 cm3 Turn on Time Two seconds maximum No warm up required Pressure Ranges Rosemount 1154DH and 1154HH Rosemount 1154SH Maximum Working Pressure Rosemount 1154DH and 1154HH Static Pressure Limit Rosemount 1154SH Upper range limit Static Pressure and Overpressure Limits Rosemount 1154DH 0 5 psia to 2 000 psig 3 4 kPa abs to 13 8 MPa maximum rated static pressure for operation within specification...

Страница 48: ...hout damage to the transmitter PHYSICAL SPECIFICATIONS Materials of Construction Isolating Diaphragms 316L SST Drain Vent Valves 316 SST Process Flanges CF 8M cast version of 316 SST O rings 316L SST Electronics Housing O rings Ethylene propylene Fill Fluid Silicone oil Flange Bolts Plated alloy steel per ASTM A 540 Electronics Housing 316 SST Module Shroud 304L SST Module Shroud Potting Silicone ...

Страница 49: ... 6 0 17 to 0 100 psi 0 0 12 to 0 0 69 MPa 0 17 to 0 100 psi N A 0 0 12 to 0 0 69 MPa N A 7 0 50 to 0 300 psi 0 0 34 to 0 2 07 MPa 0 50 to 0 300 psi N A 0 0 34 to 0 2 07 MPa N A 8 0 170 to 0 1 000 psi 0 1 17 to 0 6 89 MPa N A N A 9 N A N A 0 500 to 3 000 psi 0 3 45 to 0 20 68 MPa Code Output R 1 1 The Rosemount 1154 Series H with the R Output Code Electronics is also available with adjustable dampi...

Страница 50: ...3 0041 0001 01153 0330 0001 01153 0041 0001 01153 0330 0001 Valve Stem 316 SST Valve Stem and Seat Kit 316 SST 10 2 X A 01153 0277 0001 01153 0038 0001 01153 0277 0001 01153 0038 0001 01153 0277 0001 01153 0038 0001 Axial Drain Vent Valve Kit Quick Disconnect Axial Drain Vent Valve Kit 01153 0350 0002 01153 0373 0001 01153 0350 0002 01153 0373 0001 01153 0350 0002 01153 0373 0001 Adjustment Screw ...

Страница 51: ...ure that the specifications were met Since we are not installing the replacement parts in the instruments Rosemount Nuclear Instruments Inc is unable to ensure that the specifications are being satisfied This responsibility is shifted to the user The integrity of the instrument as originally assembled is broken Replacing parts has ramifications under 10CFR21 for which the user is responsible These...

Страница 52: ...Reference Manual 00809 0100 4631 Rev BA April 2007 Rosemount 1154 Series H 6 10 ...

Страница 53: ... Functional Specifications 6 4 Humidity Limits 6 5 Output 6 4 Power Supply 6 4 Service 6 4 Span and Zero 6 4 Temperature Limits 6 5 Turn On Time 6 5 Volumetric Displacement 6 5 G Gas 2 4 H Header Board Connections 5 2 Humidity Limits 6 5 Hydrostatic Testing 6 2 I Impulse 2 3 2 4 Installation Conduit Installation Procedure 2 9 J Jumper Wire Placement 3 5 L Level 2 4 Limits Humidity 6 5 Temperature ...

Страница 54: ... Housing Reassembly 5 5 Preliminary 5 4 Removing Module Shroud From Electrical Housing 5 4 Reverse Polarity Protection 4 4 S Seal 2 3 Sediment in impulse tubing 2 3 preventing deposits 2 3 Seismic 6 1 Sensing Module Checkout 5 2 Service 6 4 Shelf Life Spare Parts 6 9 Signal terminals 2 9 Span Adjustment 3 1 Span and Zero 6 4 Specifications and Reference Data Functional Specifications 6 4 Performan...

Страница 55: ......

Страница 56: ...trademarks of Rosemount Inc Swagelok is a registered trademark of Swagelok Co Reference Manual 00809 0100 4631 Rev BA April 2007 Rosemount Nuclear Instruments Inc 8200 Market Boulevard Chanhassen MN 55317 USA T 952 949 5210 F 952 949 5201 www emersonprocess com rosemount nuclear Rosemount Nuclear Instruments Inc satisfies all obligations coming from legislation to harmonize product requirements in...

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