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FL Series

8

Startup

1. Before introducing any pressure to the unit, close

hand valve A in the distribution pressure control line and
hand valve B in the intermediate pressure control line.

Pilot supply pressure must be intro-
duced into the regulator prior to intro-
duction of any downstream pressure or
internal damage may occur due to
reverse pressurization of the pilot and
main valve components. Pilot supply
pressure must be at least 15 psi (1,0 bar)
greater than control pressure for proper
operation.

2. Slowly open the hand valve in the pilot supply line.

3. Slowly open the upstream block valve and partially

open the downstream block valve for minimum flow.

4. Slowly open hand valve B and allow the intermedi-

ate pressure to increase to the working pilot setting.

5. Put the second-stage working regulator into

operation according to recommended procedures and
instructions furnished with the second-stage working
regulator.

6. After the distribution pressure has been estab-

lished slowly open hand valve A.

Pilot Adjustment

The second-stage working regulator must be set to
operate at a lower pressure than the monitoring pilot or
the monitoring pilot will try to take control of the
distribution pressure. Follow the steps listed to obtain
the desired results.

1. Increase the setting of the monitoring pilot by

loosening the locknut and turning the adjusting screw
clockwise (into the spring case cap) until the working
pilot is in control of the intermediate pressure and the
second-stage working regulator is in control of the
distribution pressure.

2. Adjust the setting of the working pilot by loosen-

ing the jam nut and turning the adjusting screw clock-
wise (into the spring case cap) to increase the interme-
diate pressure, or counterclockwise (out of the spring
case cap) to reduce the intermediate pressure. Adjust
until desired intermediate pressure is reached.

3. Adjust the second-stage working regulator to the

desired distribution pressure by following instructions
for that particular regulator.

4. Adjust the setting of the monitoring pilot to

establish the desired emergency distribution pressure,
which is to be maintained in the event of failure of the
second-stage working regulator. The steps followed
may vary with each piping situation. The basic method
remains the same.

The following procedure serves as an example which
can be used or modified to make monitoring pilot
adjustments in any installation.

Increase the outlet pressure setting of the second-
stage working regulator until the monitoring pilot takes
control of the distribution pressure. Adjust the monitor-
ing pilot setting until the desired emergency distribution
pressure is achieved. Refer to table 2 for the recom-
mended minimum differential between the monitoring
pilot setting and the desired distribution pressure.

With settings as desired on both the monitoring and
the working pilots, tighten the locknuts to maintain
proper adjustment screw positions. Then re-adjust the
second-stage working regulator to the desired distribu-
tion pressure.

Shutdown

In any installation it is important to slowly open and
close the valves and to vent the outlet pressure before
venting the inlet pressure to prevent damage caused by
reverse pressurization of the pilot or main valve.

Single Pilot Regulators and Wide-Open
Monitor Regulators

As well as applying to a single-pilot regulator, the steps
in this procedure also are valid for a wide-open monitor-
ing installation and should be repeated for each regula-
tor in such an installation.

1. Close the upstream isolating valve.

2. Close block valve A in the supply line.

3. Close the downstream isolating valve.

4. If the downstream control line taps into the

pipeline above the downstream isolating valve,
open vent valve C between the regulator and the
downstream isolating valve.  Permit all pressure to
bleed out of the regulator.

Содержание FL

Страница 1: ...tion tight shutoff and long life The regulator utilizes a main valve actuator a Type PRX pressure reducing pilot and a Type SA 2 pilot supply pressure regulator The Type PRX pilot uses inlet pressure reduced by a Type SA 2 supply pressure regulator as loading pressure to operate the main valve actuator The outlet pressure is sensed through a control line on the main valve actuator and also on the ...

Страница 2: ...o opposes the pilot control spring When outlet pressure drops below the setting of the pilot control spring pilot control spring force on the pilot diaphragm thus opens the pilot valve plug providing additional loading pressure to the actuator diaphragm This diaphragm loading pressure opens the main valve plug supplying the required flow to the downstream system Any excess loading pressure on the ...

Страница 3: ...n If the working regulator fails the monitoring regulator assumes control and holds the outlet pressure at its outlet pressure setting Figure 2 Type FL Operational Schematic E0827 INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE PILOT SUPPLY PRESSURE ATMOSPHERIC PRESSURE Working Monitoring Regulators figure 3 In a working monitoring system the upstream regulator requires two pilots and it is always...

Страница 4: ...lified personnel when installing maintain ing or operating this regulator Inspect the regulator and the pipeline to be certain both are free of foreign materials 2 Install the regulator so that the flow arrow cast on the main valve matches the flow direction of process fluid through the regulator 3 Apply pipe compound to the male pipeline threads before installing a regulator with screwed end conn...

Страница 5: ...tallation Figure 3 Installation Drawings A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE SA 2 B L S A A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE PRX 120 OR PRX 120 AP TYPE SA 2 B L S A B L S A A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE PRX 125 OR PRX 125 AP TYPE PRX 120 OR PRX 120 AP TYPE SA 2 TYPE SA 2 B L S A B L S A B L S A E0825 ...

Страница 6: ...l spring Turning the adjusting screw clockwise into the spring case increases the spring compression and pressure setting Turning the adjust ing screw counterclockwise decreases the spring compression and pressure setting Pilot Adjustment To adjust a standard Type PRX pilot loosen the locknut and turn the adjusting screw Then tighten the locknut to maintain the adjustment position Startup 1 Open t...

Страница 7: ...e while at the same time adjusting the pilot setting if necessary 4 Completely open the downstream block valve 5 Slowly close the bypass valve if any Working Monitor Regulator Installation All Type FL working monitor regulators are bench set at the factory according to the service conditions specified on the customer s order Examine the unit on arrival to make sure no damage has occurred in shipme...

Страница 8: ...l desired intermediate pressure is reached 3 Adjust the second stage working regulator to the desired distribution pressure by following instructions for that particular regulator 4 Adjust the setting of the monitoring pilot to establish the desired emergency distribution pressure which is to be maintained in the event of failure of the second stage working regulator The steps followed may vary wi...

Страница 9: ... screw key 25 and pad retainer key 21 replace pad if necessary 4 Reinstall the pad Main Valve Diaphragm Maintenance 1 Place main valve with inlet side up 2 Remove the travel indicator assembly by removing the indicator cover key 40 and indicator bushing key 38 Check O ring key 37 replace if necessary Remove the indicator support key 36 Check O ring key 35 replace if necessary Lift out indicator st...

Страница 10: ...Set the lower diaphragm plate key 15 into the body key 16 8 Lightly lubricate the rims of the diaphragm key 14 and place it in the body key 16 on top of the lower diaphragm plate key 15 9 Set the upper diaphragm plate key 13 on top of the diaphragm key 14 10 Place washer key 11 and stem nut key 26 on the stem key 19 and tighten using a wrench to hold the stem 11 Set the spring carrier key 6 Damper...

Страница 11: ...Type number when contacting your Fisher Sales Office or Sales Representative for technical information When ordering parts also be sure to include the complete 11 character part kit number Parts List FL Main Valve figure 4 Key Description Part Kit includes key number 2 3 4 10 18 20 26 28 35 38 46 and 47 See Table 1 Inlet Flange 2 Anti Friction Ring 3 O Ring 4 Body O Ring 5 Screw 6 Spring 7 Fitting...

Страница 12: ...FL Series 12 Figure 4 FL Assembly ...

Страница 13: ...bly SRS Main Valve figure 5 Key Description 23 Gasket 24 Flange Spacer 200 Body 201 Retainer 202 Stud 203 Atenuator Plate 204 Spring Pin 205 Flange 206 Nut 207 Atenuator Plate 208 Atenuator Plate 209 Spacer 210 Spring Cage 211 Spring ...

Страница 14: ...FL Series 14 Figure 6 PRX Series Pilot Assembly TYPE PRX 120 OR PRX 125 TYPE PRX 120 AP OR PRX 125 AP TYPE PRX 120 OR PRX 125 TYPE PRX 120 AP OR PRX 125 AP ...

Страница 15: ...wer Cover O Ring 19 Orifice 20 Nut 21 Lower Cover 22 Pad Holder 23 Stem 24 Nameplate 26 Upper Diaphragm Nut 27 Damper Adjusting Screw 28 1 Restrictor Damper O Ring 29 Plate 30 Ring Nut 31 Damper Restrictor Screw 32 Restrictor Adjusting Screw with Hole 33 Plug 34 Plug Type SA 2 Pilot Supply Filter Regulator figure 7 Description Part Number Elastomer Parts Kits includes keys Nitrile GD89995X012 Fluo...

Страница 16: ...s orimplied regardingtheproductsorservicesdescribedhereinortheiruseorapplicability Wereservetherighttomodifyorimprovethedesignsorspecificationsofsuchproductsatanytimewithoutnotice Fisher does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Fisher product remains solely with the purchaser For information co...

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