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FL Series

6

9. Consult the appropriate instruction manual for

installation of an optional pneumatic or electric remote
control-drive unit.  For optional remote pneumatic loading
of a Type PRX pilot, make the spring case piping
connections just as they would be made for remote
venting.

Prestartup Considerations

Each regulator is factory-set for the outlet pressure
specified on the order.  If no setting was specified,
outlet pressure was factory-set at the mid-range of the
pilot control spring.  Before beginning the startup
procedure in this section, make sure the following
conditions are in effect:

• Block valves isolate the regulator

• Vent valves are closed

• A bypass, if any, is in operation

In all cases, check the control spring setting to make
sure it is correct for the application.

Pilot supply pressure must be intro-
duced into the regulator before intro-
duction of any downstream pressure, or
internal damage may occur due to
reverse pressurization of the pilot and
main valve components.

Pressure gauges should always be used
to monitor downstream pressure during
startup.  Procedures used in putting this
regulator into operation must be
planned accordingly if the downstream
system is pressurized by another regula-
tor or by a manual bypass.

Note

Pilot supply pressure must be at least 15
psig (1,0 bar) greater than control pres-
sure to operate the regulator at rated
travel.

Although remote loading or control constructions may
require separate adjustments on associated equipment,
the only adjustment normally necessary on a
Type FL-PRX regulator is the pressure setting of the
pilot control spring.  Turning the adjusting screw
clockwise into the spring case increases the spring
compression and pressure setting.  Turning the adjust-

ing screw counterclockwise decreases the spring
compression and pressure setting.

Pilot Adjustment

To adjust a standard Type PRX pilot, loosen the
locknut, and turn the adjusting screw.  Then tighten the
locknut to maintain the adjustment position.

Startup

1. Open the upstream block (isolating) valve.  Open

hand valve A in the external pilot supply line before
opening the downstream isolating valve (see figure 3).

2. Open the downstream block (isolating) valve for

minimum flow.

3. Slowly open hand valve B in the downstream

control line, while at the same time adjusting the pilot
setting, if necessary.

4. Completely open the downstream block valve.

5. Slowly close the bypass valve, if any.

Wide-Open Monitor Regulator

Installation

1. For both the wide-open monitoring regulator and

the working regulator, perform the Single Pilot Regula-
tor Installation procedures through step 9.

2. Connect the control line of a wide-open monitoring

regulator (figure 3) to downstream piping near the
working regulator control line connection.  During
normal operation the wide-open monitoring regulator
stands wide open with the pressure reduction being
taken across the working regulator.  Only in case of
working regulator failure does the wide-open monitoring
regulator take control at its slightly higher setting.

Prestartup Considerations

Each regulator is factory-set for the outlet pressure
specified on the order.  If no setting was specified,
outlet pressure was factory-set at the mid-range of the
pilot control spring.  Before beginning the startup

procedures in this section, make sure the following
conditions are in effect:

• Block valves isolate the regulator

• Vent valves are closed

Содержание FL

Страница 1: ...tion tight shutoff and long life The regulator utilizes a main valve actuator a Type PRX pressure reducing pilot and a Type SA 2 pilot supply pressure regulator The Type PRX pilot uses inlet pressure reduced by a Type SA 2 supply pressure regulator as loading pressure to operate the main valve actuator The outlet pressure is sensed through a control line on the main valve actuator and also on the ...

Страница 2: ...o opposes the pilot control spring When outlet pressure drops below the setting of the pilot control spring pilot control spring force on the pilot diaphragm thus opens the pilot valve plug providing additional loading pressure to the actuator diaphragm This diaphragm loading pressure opens the main valve plug supplying the required flow to the downstream system Any excess loading pressure on the ...

Страница 3: ...n If the working regulator fails the monitoring regulator assumes control and holds the outlet pressure at its outlet pressure setting Figure 2 Type FL Operational Schematic E0827 INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE PILOT SUPPLY PRESSURE ATMOSPHERIC PRESSURE Working Monitoring Regulators figure 3 In a working monitoring system the upstream regulator requires two pilots and it is always...

Страница 4: ...lified personnel when installing maintain ing or operating this regulator Inspect the regulator and the pipeline to be certain both are free of foreign materials 2 Install the regulator so that the flow arrow cast on the main valve matches the flow direction of process fluid through the regulator 3 Apply pipe compound to the male pipeline threads before installing a regulator with screwed end conn...

Страница 5: ...tallation Figure 3 Installation Drawings A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE SA 2 B L S A A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE PRX 120 OR PRX 120 AP TYPE SA 2 B L S A B L S A A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE PRX 125 OR PRX 125 AP TYPE PRX 120 OR PRX 120 AP TYPE SA 2 TYPE SA 2 B L S A B L S A B L S A E0825 ...

Страница 6: ...l spring Turning the adjusting screw clockwise into the spring case increases the spring compression and pressure setting Turning the adjust ing screw counterclockwise decreases the spring compression and pressure setting Pilot Adjustment To adjust a standard Type PRX pilot loosen the locknut and turn the adjusting screw Then tighten the locknut to maintain the adjustment position Startup 1 Open t...

Страница 7: ...e while at the same time adjusting the pilot setting if necessary 4 Completely open the downstream block valve 5 Slowly close the bypass valve if any Working Monitor Regulator Installation All Type FL working monitor regulators are bench set at the factory according to the service conditions specified on the customer s order Examine the unit on arrival to make sure no damage has occurred in shipme...

Страница 8: ...l desired intermediate pressure is reached 3 Adjust the second stage working regulator to the desired distribution pressure by following instructions for that particular regulator 4 Adjust the setting of the monitoring pilot to establish the desired emergency distribution pressure which is to be maintained in the event of failure of the second stage working regulator The steps followed may vary wi...

Страница 9: ... screw key 25 and pad retainer key 21 replace pad if necessary 4 Reinstall the pad Main Valve Diaphragm Maintenance 1 Place main valve with inlet side up 2 Remove the travel indicator assembly by removing the indicator cover key 40 and indicator bushing key 38 Check O ring key 37 replace if necessary Remove the indicator support key 36 Check O ring key 35 replace if necessary Lift out indicator st...

Страница 10: ...Set the lower diaphragm plate key 15 into the body key 16 8 Lightly lubricate the rims of the diaphragm key 14 and place it in the body key 16 on top of the lower diaphragm plate key 15 9 Set the upper diaphragm plate key 13 on top of the diaphragm key 14 10 Place washer key 11 and stem nut key 26 on the stem key 19 and tighten using a wrench to hold the stem 11 Set the spring carrier key 6 Damper...

Страница 11: ...Type number when contacting your Fisher Sales Office or Sales Representative for technical information When ordering parts also be sure to include the complete 11 character part kit number Parts List FL Main Valve figure 4 Key Description Part Kit includes key number 2 3 4 10 18 20 26 28 35 38 46 and 47 See Table 1 Inlet Flange 2 Anti Friction Ring 3 O Ring 4 Body O Ring 5 Screw 6 Spring 7 Fitting...

Страница 12: ...FL Series 12 Figure 4 FL Assembly ...

Страница 13: ...bly SRS Main Valve figure 5 Key Description 23 Gasket 24 Flange Spacer 200 Body 201 Retainer 202 Stud 203 Atenuator Plate 204 Spring Pin 205 Flange 206 Nut 207 Atenuator Plate 208 Atenuator Plate 209 Spacer 210 Spring Cage 211 Spring ...

Страница 14: ...FL Series 14 Figure 6 PRX Series Pilot Assembly TYPE PRX 120 OR PRX 125 TYPE PRX 120 AP OR PRX 125 AP TYPE PRX 120 OR PRX 125 TYPE PRX 120 AP OR PRX 125 AP ...

Страница 15: ...wer Cover O Ring 19 Orifice 20 Nut 21 Lower Cover 22 Pad Holder 23 Stem 24 Nameplate 26 Upper Diaphragm Nut 27 Damper Adjusting Screw 28 1 Restrictor Damper O Ring 29 Plate 30 Ring Nut 31 Damper Restrictor Screw 32 Restrictor Adjusting Screw with Hole 33 Plug 34 Plug Type SA 2 Pilot Supply Filter Regulator figure 7 Description Part Number Elastomer Parts Kits includes keys Nitrile GD89995X012 Fluo...

Страница 16: ...s orimplied regardingtheproductsorservicesdescribedhereinortheiruseorapplicability Wereservetherighttomodifyorimprovethedesignsorspecificationsofsuchproductsatanytimewithoutnotice Fisher does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Fisher product remains solely with the purchaser For information co...

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