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FL Series

4

the intermediate pressure must be rated
for full inlet pressure.

Working monitor installations require a Type FL main
valve with a Type PRX/120 or PRX/120-AP working pilot
and a Type PRX/125 or PRX/125-AP monitoring pilot for
the upstream regulator and a Type FL with the appropri-
ate Type PRX/120 or PRX/120-AP pilot for the down-
stream regulator.  The Type MFL incorporates the
monitor and regulator into one compact unit.

Installation and Startup

Personal injury or equipment damage,
due to bursting of pressure-containing
parts may result if this regulator is over-
pressured or is installed where service
conditions could exceed the limits given
in the Specification section and on the
appropriate nameplate, or where condi-
tions exceed any rating of the adjacent
piping or piping connections.

To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices to prevent service conditions from
exceeding those limits.  Also, check that
the installation is in compliance with all
applicable codes and regulations.

Additionally, physical damage to the
regulator could break the pilot off the
main valve, causing personal injury and
property damage due to bursting of
pressure-containing parts.  To avoid such
injury and damage, install the regulator in
a safe location.

Single Pilot Regulator

Installation

A Type FL regulator bleeds no gas to atmosphere
during normal operation, thus making the regulator
suitable for installation in pits and other enclosed
locations without elaborate venting systems.  This
regulator also can be installed in pits subject to
flooding by venting the pilot spring case above the
expected flood level so that the pilot setting can be
referenced to atmospheric pressure.

1. Use qualified personnel when installing, maintain-

ing, or operating this regulator.  Inspect the regulator
and the pipeline to be certain both are free of foreign
materials.

2. Install the regulator so that the flow arrow cast on

the main valve matches the flow direction of process
fluid through the regulator.

3. Apply pipe compound to the male pipeline threads

before installing a regulator with screwed end connec-
tions.  Use gaskets between pipeline and regulator
flanges when installing a regulator with flanged end
connections.

A regulator may vent some gas to the
atmosphere.  In hazardous or flammable
gas service, vented gas may accumu-
late, causing personal injury, death, or
property damage due to bursting of
pressure-retaining parts.  Vent a regula-
tor in hazardous gas service to a re-
mote, safe location away from air
intakes or any hazardous location.  The
vent line or stack opening must be
protected against condensation or
clogging.

4. A Type PRX pilot has a 1/4-inch NPT vent connec-

tion in the spring case.  To remotely vent gas from the
spring case, remove the screened vent, and connect
1/4-inch piping or tubing to the spring case connection.
The piping or tubing should vent to a safe location, have
as few elbows as possible, and have a screened vent
on its exhaust.  Install the regulator and any remote
vent piping or tubing so that the vent is protected from
condensation, freezing, or any substance that could
clog it.

5. Connect a pilot supply line from the upstream

piping to the 1/4-inch NPT pilot inlet.

6. Connect a downstream control line to a straight

run of pipe 6 to 10 pipe diameters from the regulator
outlet as shown in figure 3.  If such a distance is not
practical, connect the control line away from elbows,
swages, nipples, or any area where abnormal flow
velocities occur.

7. Install a hand valve in the control line.

8. Install the other end of the downstream control

line to the 1/2-inch NPT connection in either side of the
case body.

Содержание FL

Страница 1: ...tion tight shutoff and long life The regulator utilizes a main valve actuator a Type PRX pressure reducing pilot and a Type SA 2 pilot supply pressure regulator The Type PRX pilot uses inlet pressure reduced by a Type SA 2 supply pressure regulator as loading pressure to operate the main valve actuator The outlet pressure is sensed through a control line on the main valve actuator and also on the ...

Страница 2: ...o opposes the pilot control spring When outlet pressure drops below the setting of the pilot control spring pilot control spring force on the pilot diaphragm thus opens the pilot valve plug providing additional loading pressure to the actuator diaphragm This diaphragm loading pressure opens the main valve plug supplying the required flow to the downstream system Any excess loading pressure on the ...

Страница 3: ...n If the working regulator fails the monitoring regulator assumes control and holds the outlet pressure at its outlet pressure setting Figure 2 Type FL Operational Schematic E0827 INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE PILOT SUPPLY PRESSURE ATMOSPHERIC PRESSURE Working Monitoring Regulators figure 3 In a working monitoring system the upstream regulator requires two pilots and it is always...

Страница 4: ...lified personnel when installing maintain ing or operating this regulator Inspect the regulator and the pipeline to be certain both are free of foreign materials 2 Install the regulator so that the flow arrow cast on the main valve matches the flow direction of process fluid through the regulator 3 Apply pipe compound to the male pipeline threads before installing a regulator with screwed end conn...

Страница 5: ...tallation Figure 3 Installation Drawings A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE SA 2 B L S A A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE PRX 120 OR PRX 120 AP TYPE SA 2 B L S A B L S A A 4 x A 6 x A TYPE PRX 120 OR PRX 120 AP TYPE PRX 125 OR PRX 125 AP TYPE PRX 120 OR PRX 120 AP TYPE SA 2 TYPE SA 2 B L S A B L S A B L S A E0825 ...

Страница 6: ...l spring Turning the adjusting screw clockwise into the spring case increases the spring compression and pressure setting Turning the adjust ing screw counterclockwise decreases the spring compression and pressure setting Pilot Adjustment To adjust a standard Type PRX pilot loosen the locknut and turn the adjusting screw Then tighten the locknut to maintain the adjustment position Startup 1 Open t...

Страница 7: ...e while at the same time adjusting the pilot setting if necessary 4 Completely open the downstream block valve 5 Slowly close the bypass valve if any Working Monitor Regulator Installation All Type FL working monitor regulators are bench set at the factory according to the service conditions specified on the customer s order Examine the unit on arrival to make sure no damage has occurred in shipme...

Страница 8: ...l desired intermediate pressure is reached 3 Adjust the second stage working regulator to the desired distribution pressure by following instructions for that particular regulator 4 Adjust the setting of the monitoring pilot to establish the desired emergency distribution pressure which is to be maintained in the event of failure of the second stage working regulator The steps followed may vary wi...

Страница 9: ... screw key 25 and pad retainer key 21 replace pad if necessary 4 Reinstall the pad Main Valve Diaphragm Maintenance 1 Place main valve with inlet side up 2 Remove the travel indicator assembly by removing the indicator cover key 40 and indicator bushing key 38 Check O ring key 37 replace if necessary Remove the indicator support key 36 Check O ring key 35 replace if necessary Lift out indicator st...

Страница 10: ...Set the lower diaphragm plate key 15 into the body key 16 8 Lightly lubricate the rims of the diaphragm key 14 and place it in the body key 16 on top of the lower diaphragm plate key 15 9 Set the upper diaphragm plate key 13 on top of the diaphragm key 14 10 Place washer key 11 and stem nut key 26 on the stem key 19 and tighten using a wrench to hold the stem 11 Set the spring carrier key 6 Damper...

Страница 11: ...Type number when contacting your Fisher Sales Office or Sales Representative for technical information When ordering parts also be sure to include the complete 11 character part kit number Parts List FL Main Valve figure 4 Key Description Part Kit includes key number 2 3 4 10 18 20 26 28 35 38 46 and 47 See Table 1 Inlet Flange 2 Anti Friction Ring 3 O Ring 4 Body O Ring 5 Screw 6 Spring 7 Fitting...

Страница 12: ...FL Series 12 Figure 4 FL Assembly ...

Страница 13: ...bly SRS Main Valve figure 5 Key Description 23 Gasket 24 Flange Spacer 200 Body 201 Retainer 202 Stud 203 Atenuator Plate 204 Spring Pin 205 Flange 206 Nut 207 Atenuator Plate 208 Atenuator Plate 209 Spacer 210 Spring Cage 211 Spring ...

Страница 14: ...FL Series 14 Figure 6 PRX Series Pilot Assembly TYPE PRX 120 OR PRX 125 TYPE PRX 120 AP OR PRX 125 AP TYPE PRX 120 OR PRX 125 TYPE PRX 120 AP OR PRX 125 AP ...

Страница 15: ...wer Cover O Ring 19 Orifice 20 Nut 21 Lower Cover 22 Pad Holder 23 Stem 24 Nameplate 26 Upper Diaphragm Nut 27 Damper Adjusting Screw 28 1 Restrictor Damper O Ring 29 Plate 30 Ring Nut 31 Damper Restrictor Screw 32 Restrictor Adjusting Screw with Hole 33 Plug 34 Plug Type SA 2 Pilot Supply Filter Regulator figure 7 Description Part Number Elastomer Parts Kits includes keys Nitrile GD89995X012 Fluo...

Страница 16: ...s orimplied regardingtheproductsorservicesdescribedhereinortheiruseorapplicability Wereservetherighttomodifyorimprovethedesignsorspecificationsofsuchproductsatanytimewithoutnotice Fisher does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Fisher product remains solely with the purchaser For information co...

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