background image

2.  Place the seat ring (key 3) onto the step inside the 

body carefully, make sure the O-ring (key 2) does 

not move.

3.  Place the cage (key 18) into the groove of the 

seat ring (key 3).

4.  Lightly lubricate O-ring (key 7) and 2 sliding rings 

(key 9), and install the O-ring and sliding rings into 

the grooves of the sleeve (key 6) in turn.

5.  Lightly lubricate O-ring (key 10) and place it into 

the groove at the top of the sleeve (key 6).

6.  Insert the trim assembly (key 4 and other attached 

components) through the sleeve/sliding ring/ 

O-ring assembly (keys 6, 7 and 9) from top of the 

sleeve, make sure the O-ring (key 7) is not moved 

or damaged.

7.  Lightly lubricate O-ring (key 11) and place into 

the corner of the body/bonnet interface (keys 1 

and 12).

8.  Insert trim assembly (key 4 and other attached 

components) and sleeve/sliding/O-ring assembly 

(keys 6, 7 and 9) into body (key 1), press until 

piston (key 4) contacts seat ring (key 3) and 

sleeve (key 6) contacts cage (key 18).

9.  Carefully align the bonnet (key 12) on to body 

(key 1) into the correct orientation.

Note

The sense line hole in the lower diaphragm 

casing (key 54) should align with the sense 

line hole in the body (key 1).

10. Press bonnet (key 12) down until it contacts the 

body (key 1).

11.  Apply the lubricant to thread of bolts (key 13), then 

bolt together the bonnet and body using washers 

(key 8 for NPS 2 / DN 50 and key 26 for the NPS 3 

and 4 / DN 80 and 100 body). Tighten bolts using 

a multi-pass, criss-cross pattern by using a torque 

wrench. Torque values are listed in Table 4. 

Parts Ordering

When corresponding with your local Sales Office 

about this regulator, include the type number and all 

other pertinent information stamped on the nameplate. 

Specify the part name when ordering new parts 

from the following parts list. Separate repair part kits 

containing all recommended elastomer spare parts 

are available. 

Table 2.

 Troubleshooting

PROBLEM

POSSIBLE CAUSE

POSSIBLE SOLUTION

Backpressure regulator is not working

Backpressure regulator is undersized or oversized 

Review sizing

Damaged diaphragm

Replace diaphragm

Restrictor or control line is blocked

Check restrictor and control line, clean debris

Backpressure regulator inlet pressure increases 

Application flow rate exceeds product's advertised capacity

Review sizing

O-ring in disk assembly damaged

Replace O-ring

Debris caught in between disk and seat ring

Remove debris

Backpressure regulator lock-up 

pressure decreases

Damaged, deformed or worn out diaphragm

Replace diaphragm

Deformed or worn out disk or seat ring

Replace disk or seat ring

Damaged disk assembly O-ring

Replace O-ring

Debris caught in between disk and seat ring

Clean or replace disk 

Backpressure regulator inlet pressure fluctuates

Actual flow rate much lower than normal 

Review sizing or check upstream equipment when 

upstream pressure fluctuates

Table 3.

 Spare Parts Kits

(1)

BODY SIZE

SPARE PART NUMBER

NPS

DN

2

50

RCT88X00F22

3

80

RCT88X00F32

4

100

RCT88X00F42

1. Includes diaphragm, O-rings, stem guide, ring sliding, seat, etc.

8

Type CT88

Содержание Fisher CT88

Страница 1: ...tion Only a qualified person must install or service the unit Installation operation and maintenance procedures performed by unqualified personnel may result in improper adjustment and unsafe operation Either condition may result in equipment damage or personal injury Figure 1 Type CT88 Use qualified personnel when installing operating and maintaining the Type CT88 backpressure regulator Introduct...

Страница 2: ...pressures contact the factory 3 It may be assumed that the material temperature is the same as the working fluid temperature 4 Maximum inlet pressure depends on working temperature Refer to ASME B16 42 or Table 1 5 Fluorocarbon FKM is limited to 200 F 93 C for hot water 6 Increased working temperature may reduce the maximum inlet pressure range Refer to ASME B16 42 or Table 1 Principle of Operatio...

Страница 3: ...n to permit free flow of gas to the atmosphere Protect openings against entrance of rain snow insects or any other foreign material that may plug the vent Do not install the Type CT88 backpressure regulator in hazardous or flammable service indoors or in an enclosure where accumulation of vented fluid may occur In hazardous or flammable fluid applications vented fluid may accumulate and cause pers...

Страница 4: ...esult if this backpressure regulator is Overpressurized Used with incompatible process fluid Installed where service conditions could exceed the limits given in the Specifications section and on the appropriate nameplate or Where conditions exceed any ratings of adjacent piping or piping connections To avoid such injury or damage provide pressure relieving or pressure limiting devices to prevent s...

Страница 5: ...lator damage personal injury and property damage To avoid such injury and property damage make certain the bleed plug is properly closed after bleeding process fluid 1 Close the inlet block valve see Figure 2 2 Close the outlet block valve 3 Turn the adjusting screw counterclockwise until all spring force from the backpressure regulator has been removed 4 Slowly open the outlet block valve to rele...

Страница 6: ...sembly drawing Actuator Disassembly 1 Isolate the Backpressure Regulator relieve all pressure in body and actuator and relieve spring force by following the procedure described in the Shutdown section 2 Loosen and remove sense line from diaphragm lower casing key 54 3 Loosen and remove 8 bolts key 58 8 nuts key 57 and 8 washers key 8 around the actuator flange 4 Lift the upper casing key 59 direct...

Страница 7: ...agm casing and lower diaphragm casing 11 Apply lubricant to the thread of 8 bolts key 58 and insert the bolts down through the upper diaphragm casing key 59 then through the lower diaphragm casing key 54 12 Place 8 washers key 8 and 8 nuts key 57 onto the 8 bolts key 58 from below the lower diaphragm casing key 54 Tighten the nuts and bolts using a multi pass criss cross pattern Torque values list...

Страница 8: ...ng a multi pass criss cross pattern by using a torque wrench Torque values are listed in Table 4 Parts Ordering When corresponding with your local Sales Office about this regulator include the type number and all other pertinent information stamped on the nameplate Specify the part name when ordering new parts from the following parts list Separate repair part kits containing all recommended elast...

Страница 9: ...carbon FKM 11 O ring Fluorocarbon FKM 12 Bonnet Carbon steel 13 Bolt 8 required Steel 14 Stem Stainless steel 15 O ring Fluorocarbon FKM 16 Screw 4 required Stainless steel 17 Spring Washer 4 required Stainless steel 18 Cage Stainless steel 19 Plate Stainless steel NPS 3 DN 80 NPS 4 DN 100 20 Bushing Stainless steel 21 Stem Guide 2 required PTFE 22 O ring Fluorocarbon FKM 23 O ring Fluorocarbon FK...

Страница 10: ...53 52 51 50 30 44 60 34 37 58 48 59 57 56 36 68 17 16 54 55 8 65 BLEED PLUG DETAIL D 66 DETAIL D Figure 4 Type CT88 Actuator Assembly 10 Type CT88 ...

Страница 11: ...31 30 61 16 17 15 14 13 8 12 11 10 9 7 6 4 3 2 1 5 K H 24 29 21 23 20 22 DETAIL H DETAIL K 18 Figure 5 Type CT88 Body Assembly for NPS 2 DN 50 11 Type CT88 ...

Страница 12: ...ein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice Emerson Process Management Regulator Technologies Inc does not assume responsibility for the selection use or maintenance of any product Responsibility for proper select...

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