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14

Type 1190

Type EGR Main Valve  

(Figure 6) (continued)

Key   Description  

Part Number

13*   Seat Ring (continued)

 

  316 Stainless steel (NACE)

 

    NPS 1 / DN 25, 1-5/16 in. / 33 mm orifice 

24A6781X022

 

    NPS 2 / DN 50, 2-3/8 in. / 60 mm orifice 

 24A5670X022

 

    NPS 3 / DN 80, 3-3/8 in. / 86 mm orifice 

24A5655X022

 

    NPS 4 / DN 100, 4-3/8 in. / 111 mm orifice 

24A5640X022

 

    NPS 6 / DN 150, 7-3/16 in. / 183 mm orifice 

24A6989X022

 

    NPS 8 x 6 / DN 200 x 150,  

 

      7-3/16 in. / 183 mm orifice 

38A4216X022

14*  Piston Ring 

(not used)

 

  NPS 1 / DN 25, PTFE (clear) 

14A6786X012

 

  NPS 2 / DN 50, PTFE (clear) 

14A5675X012

 

  NPS 3 / DN 80, PTFE (clear) 

14A5660X012

 

  NPS 4 / DN 100, PTFE (clear) 

14A5645X012

 

  NPS 6, 8 x 6 or 12 x 6 / DN 150, 200 x 150 

 

    or 300 x 150, glass-filled, PTFE 

14A6985X022

15*   Upper Seal

 

  Nitrile (NBR) (standard)

 

    NPS 1 / DN 25 

14A6789X012

 

    NPS 2 / DN 50 

24A5674X012

 

    NPS 3 / DN 80 

24A5659X012

 

    NPS 4 / DN 100 

24A5644X012

 

    NPS 6 / DN 150 

14A8176X012

 

  Fluorocarbon (FKM)

 

    NPS 1 / DN 25 

14A8187X012

 

    NPS 2 / DN 50 

25A7413X012

 

    NPS 3 / DN 80 

25A7376X012

 

    NPS 4 / DN 100 

25A7468X012

 

    NPS 6 / DN 150 

14A8185X012

 

 Kalrez

® 

Perfluoroelastomer (FFKM)

 

    NPS 1 / DN 25 

14A6789X042

 

    NPS 2 / DN 50 

24A5674X082

 

    NPS 3 / DN 80 

24A5659X052

 

    NPS 4 / DN 100 

24A5644X032

 

    NPS 6 / DN 150 

14A8176X042

  

EPDM

 

    NPS 1 / DN 25 

14A6789X022

 

  

NPS 2 / DN 50 

24A5674X062

 

    NPS 3 / DN 80 

24A5659X062

 

    NPS 4 / DN 100 

24A5644X052

 

    NPS 6 / DN 150 

14A8176X022

16*   Valve Plug, Heat-treated

 

  416 Stainless steel

 

  

NPS 1 / DN 25 14A6780X012

 

  NPS 2 / DN 50 24A6772X012

 

  NPS 3 / DN 80 24A9421X012 

 

  

NPS 4 / DN 100 24A8182X012

 

  NPS 6 / DN 150 24A6992X012

 

  316 Stainless steel (NACE)

 

  NPS 1 / DN 25 14A6780X022

 

  

NPS 2 / DN 50 24A6772X032

 

  NPS 3 / DN 80 24A9421X022 

 

  NPS 4 / DN 100 24A8182X022

 

  NPS 6 / DN 150 24A6992X022

17*   Cage O-ring

 

  Nitrile (NBR) (standard)

 

  NPS 1 / DN 25 10A7777X012

 

  NPS 2 / DN 50 10A7779X012

 

  NPS 3 / DN 80 14A5688X012

 

  

NPS 4 / DN 100 10A3481X012

 

  NPS 6 / DN 150 18A2556X022

 

  Fluorocarbon (FKM)

 

  NPS 1 / DN 25 10A7778X012

 

  NPS 2 / DN 50 10A7779X022

 

  NPS 3 / DN 80 14A5688X022

 

  NPS 4 / DN 100 10A3483X012

 

  

NPS 6 / DN 150 

18A2556X032

17*   Cage O-ring (continued)

 

 Kalrez

® 

Perfluoroelastomer (FFKM)

 

    NPS 1 / DN 25 

10A7777X032

 

    NPS 2 / DN 50 

10A7779X132

 

    NPS 3 / DN 80 

14A5688X112

 

    NPS 4 / DN 100 

10A3481X032

 

    NPS 6 / DN 150 

18A2556X062

  

EPDM

 

    NPS 1 / DN 25 

10A7777X022

 

    NPS 2 / DN 50 

10A7779X052

 

    NPS 3 / DN 80 

 14A5688X082

 

    NPS 4 / DN 100 

10A3481X052

 

    NPS 6 / DN 150 

18A2556X072

18   Indicator Scale, Plastic

 

  NPS 1 / DN 25 

14A6759X012

 

  NPS 2 / DN 50 

14A5678X012

 

  NPS 3 / DN 80 

14A5662X012

 

  NPS 4 / DN 100 with 2 in. / 51 mm travel  

14A5647X012

 

  NPS 4 / DN 100 with 1-1/2 in. / 38 mm travel  

14A5662X012

 

  NPS 6 / DN 150 

14A5647X012

19   Indicator Protector, Zinc-plated steel

 

  NPS 1 / DN 25 

24B1301X012

 

  NPS 2 / DN 50 

24B1301X012

 

  NPS 3, 4 and 6 / DN 80, 100 and 150 

14A6769X012

20 

Plug O-ring 

(not used)

 

 

  Nitrile (NBR) (standard) 

 

    NPS 1 / DN 25  

14A6981X012  

 

    NPS 2 / DN 50  

14A5686X012   

 

    NPS 3 / DN 80  

1V326906562 

 

    NPS 4 / DN 100  

14A5688X012 

 

    NPS 6 / DN 150  

1K879306992 

 

  Fluorocarbon (FKM) 

 

    NPS 1 / DN 25  

14A8188X012  

 

    NPS 2 / DN 50    

14A5686X022  

 

    NPS 3 / DN 80  

1V3269X0042 

 

    NPS 4 / DN 100  

14A5688X022 

 

    NPS 6 / DN 150  

1V547606382  

 

 Kalrez

®

 Perfluoroelastomer (FFKM) 

 

 

    NPS 1 / DN 25  

14A6981X072 

 

    NPS 2 / DN 50  

14A5686X072  

 

    NPS 3 / DN 80  

1V3269X0082 

 

    NPS 4 / DN 100  

14A5688X112 

 

    NPS 6 / DN 150  

1K8793X0022 

  

EPDM 

 

    NPS 1 / DN 25  

14A6981X032  

 

    NPS 2 / DN 50  

14A5686X052  

 

    NPS 3 / DN 80  

1V3269X0062 

 

    NPS 4 / DN 100  

14A5688X082 

 

    NPS 6 / DN 150  

1K8793X0012

21*   Indicator Fitting O-ring

 

  Nitrile (NBR) (standard)

 

    NPS 1 / DN 25 

10A8931X012

 

    NPS 2, 3 and 4 / DN 50, 80 and 100 

10A3800X012

 

    NPS 6 / DN 150 

1F262906992

 

  Fluorocarbon (FKM)

 

    NPS 1 / DN 25 

10A0811X012

 

    NPS 2, 3 and 4 / DN 50, 80 and 100 

1R727606382

 

    NPS 6 / DN 150 

1F2629X0012

 

 Kalrez

® 

Perfluoroelastomer (FFKM)

 

    NPS 1 / DN 25 

10A8931X032

 

    NPS 2, 3 and 4 / DN 50, 80 and 100 

10A3800X062

 

    NPS 6 / DN 150 

1F2629X0042

  

EPDM

 

    NPS 1 / DN 25 

10A8931X022

 

    NPS 2, 3 and 4 / DN 50, 80 and 100 

10A3800X042

 

    NPS 6 / DN 150 

1F2629X0032

22   Flange Nut, Plated steel  

14A5693X012

23   E-Ring

 

  Stainless steel  

14A8181X012

 

  15-7 Stainless steel, heat treated (NACE)  

14A8181X022

24   Drive Screw, Stainless steel (2 required)  

1A368228982

25   Flow Arrow, Stainless steel  

- - - - - - - - - - - 

*Recommended spare part

Kalrez

® 

is a mark owned by E.I. du Pont Nemours and Co.

Key   Description  

Part Number

- continued -

Содержание Fisher 1190

Страница 1: ...ng and maintaining the Type 1190 regulator Type 1190 Low Pressure Gas Blanketing Regulator August 2020 Instruction Manual D101644X012 WARNING Introduction Scope of the Manual This manual provides installation startup and maintenance instructions and parts ordering information for the Type 1190 low pressure gas blanketing regulator Figure 1 complete with Type T205P pilot and Type MR95H supply press...

Страница 2: ...Main Valve Temperature Capabilities 2 3 Nitrile NBR 20 to 180 F 29 to 82 C Fluorinated Ethylene Propylene FEP 20 to 180 F 29 to 82 C Fluorocarbon FKM 40 to 300 F 4 to 149 C Ethylenepropylene EPDM 20 to 275 F 29 to 135 C Perfluoroelastomer FFKM 20 to 300 F 29 to 149 C Pilot Temperature Capabilities 3 Nitrile NBR 20 to 180 F 29 to 82 C Fluorocarbon FKM 40 to 180 F 4 to 82 C Approximate Weights NPS 1...

Страница 3: ...to operate the Type 1098 EGR main valve actuator The outlet or vessel pressure is sensed through a control line on the Type 1098 EGR main valve actuator and also on the Type T205P pilot diaphragm When the liquid level is decreased and vessel pressure decreases below the pilot outlet pressure setting the spring force on the pilot diaphragm opens the pilot valve plug allowing additional loading pres...

Страница 4: ... 370 18 280 543 571 32 0 10 020 10 550 286 301 35 0 12 x 6 300 x 150 19 900 20 950 622 655 32 0 10 380 10 930 297 312 35 0 Table 3 Maximum and Minimum Differential Pressures for Type EGR Main Valve Spring Selection BODY SIZE TYPE EGR MAIN VALVE SPRING PART NUMBER SPRING COLOR MAXIMUM ALLOWABLE DIFFERENTIAL PRESSURE MINIMUM DIFFERENTIAL PRESSURE REQUIRED FOR FULL STROKE NPS DN psig bar psig bar 1 2...

Страница 5: ...quired by the pilot If the inlet pressure is less than shown an external pilot supply is necessary Installation and Startup Personal injury equipment damage or leakage due to escaping accumulated gas or bursting of pressure containing parts may result if this gas blanketing regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications secti...

Страница 6: ...o the tank using a straight run of pipe Connect the other end of the control line to the Type 1098 actuator bonnet connection see Figure 2 Prestartup Considerations Before beginning the startup procedure in this section make sure the following conditions are in effect Block valves isolate the regulator Hand valves are closed Gauges may be installed if required in place of pipe plugs key 52 Figure ...

Страница 7: ...an be performed with the Type EGR main valve in the pipeline 1 Disconnect the supply pressure tubing from the top of the Type 1098 EGR main valve actuator Remove the cap screws or stud bolts key 3 Pry the body flange key 2 loose from the valve body key 1 and lift out the trim package Figure 3 2 Perform any required inspection cleaning or maintenance on the exposed surfaces of the valve body or tri...

Страница 8: ...refully remove the flange nut key 22 and hex nut key 8 Insert a screwdriver through the O ring retainer key 6 to remove the stem O ring without removing the retainer If necessary unclip the E ring from the indicator stem 6 Replace and lubricate parts such as the gasket key 4 and cage O ring key 17 as necessary If the port seal key 12 and upper seal key 15 were removed install them in their retaini...

Страница 9: ...at seal O ring key 31 remove the machine screw key 34 Replace if necessary and reassemble 6 Install the disk assembly key 13 and secure it with the cotter pin key 15 7 Place the backup ring key 49 into the body key 1 Then place the body seal O ring key 11 into the body 8 Place the lower casing assembly key 4 on the body key 1 and secure it with the cap screws key 2 Diaphragm and Spring Case Area T...

Страница 10: ...tal seal 4 To inspect the diaphragm key 12 or other internal parts loosen the lock nut key 17 and turn the adjusting screw key 15 counterclockwise to remove all spring compression To Disassemble and Reassemble Diaphragm Parts 1 For internal flat circular adjusting screw remove the closing cap key 22 and closing cap gasket key 25 For external square head adjusting screw loosen the locknut key 20 2 ...

Страница 11: ...ection from the actuator 3 Remove the cap screws key 10 hex nuts key 11 lower diaphragm case key 1 diaphragm key 7 and diaphragm plate key 8 To separate the stem key 12 from the diaphragm plate remove the stem cap screw key 9 4 To remove the case O ring key 5 unscrew the four cap screws key 4 remove the upper diaphragm case key 2 and remove the case O ring To remove the stem O rings key 6 bearings...

Страница 12: ...7T0012 NPS 1 DN 25 NACE T21117T0022 NPS 2 3 and 4 DN 50 80 and 100 T21107T0012 NPS 6 DN 150 NACE T21120T0012 316 Stainless steel NPS 2 3 and 4 DN 50 80 and 100 NACE T21107T0022 6 O ring Retainer 416 Stainless steel NACE T14276T0012 7 Stem O ring Nitrile NBR 1E472706992 Fluorocarbon FKM 1N430406382 Kalrez Perfluoroelastomer FFKM 1D6875X0082 EPDM 1D6875X0092 8 Hex Nut Plated steel 1A662228992 9 Spri...

Страница 13: ... GE05960X022 GE05965X022 GE05969X022 GE05972X022 Type EGR Main Valve Figure 6 continued Key Description Part Number 11 Cage Linear CF8M Stainless steel NACE NPS 1 DN 25 34B4136X012 NPS 2 DN 50 34B5838X012 NPS 3 DN 80 34B5839X012 NPS 4 DN 100 34B5840X012 NPS 6 DN 150 34B5841X012 Whisper Trim Cage 416 Stainless steel NPS 1 DN 25 24A2043X012 NPS 2 DN 50 24A5707X012 NPS 3 DN 80 24A5708X012 NPS 4 DN 10...

Страница 14: ...18A2556X032 17 Cage O ring continued Kalrez Perfluoroelastomer FFKM NPS 1 DN 25 10A7777X032 NPS 2 DN 50 10A7779X132 NPS 3 DN 80 14A5688X112 NPS 4 DN 100 10A3481X032 NPS 6 DN 150 18A2556X062 EPDM NPS 1 DN 25 10A7777X022 NPS 2 DN 50 10A7779X052 NPS 3 DN 80 14A5688X082 NPS 4 DN 100 10A3481X052 NPS 6 DN 150 18A2556X072 18 Indicator Scale Plastic NPS 1 DN 25 14A6759X012 NPS 2 DN 50 14A5678X012 NPS 3 DN...

Страница 15: ...re 7 Key Description Part Number Parts kit included are keys 5 6 7 56 and 57 Size 40 Nitrile NBR R1098X00402 1 Lower Diaphragm Case Steel 24A7155X012 Steel NACE 24A7155X072 Stainless steel NACE 24A7155X052 2 Upper Diaphragm Case Steel 24A5680X012 Steel NACE 24A5680X062 Stainless steel NACE 24A5680X042 3 Bonnet Steel 33B0301X012 Stainless steel NACE 33B0301X052 4 Cap Screw 4 required Zinc plated st...

Страница 16: ...d 1B653827052 5 to 16 in w c 12 to 40 mbar Unpainted 1B653927022 0 5 to 1 2 psig 0 03 to 0 08 bar Yellow 1B537027052 1 1 to 2 5 psig 0 07 to 0 17 bar Green 1B537127022 2 5 to 4 5 psig 0 17 to 0 31 bar Light Blue 1B537227022 4 5 to 7 0 psig 0 31 to 0 48 bar Black 1B537327052 7 Upper Diaphragm Head 304 Stainless steel 17B9723X032 8 Pusher Post For Nitrile NBR or Fluorocarbon FKM Diaphragm 303 Stainl...

Страница 17: ... PTFE Seat 416 Stainless steel ERCA00634B5 316 Stainless steel ERCA00634B6 EPDM Seat 416 Stainless steel ERCA00634A7 4a Disk Holder 4b Disk 5 Valve Plug Guide Brass Oxygen Service GF05490X012 416 Stainless steel GF05490X022 316 Stainless steel NACE 1 GF05490X032 Hastelloy C GF05490X052 Monel GF05490X042 Type T205P Pilot Figure 8 continued Key Description Part Number 22 Closing Cap For 1 in w c to ...

Страница 18: ...ess steel Oxygen Service Diaphragm 1E3931X0022 20 Pitot Tube for constructions without control line Copper Oxygen Service ERCA04393A0 304 Stainless steel ERCA04393A1 316 Stainless steel NACE 1 ERCA04393A2 Hastelloy C ERCA04393A4 Monel ERCA04393A3 26 Inner Valve Spring 302 Stainless steel Oxygen Service ERCA04280A0 Inconel NACE 1 ERCA04281A0 47 NACE Tag 48 Tag Wire 63 Bottom Plug Seal Nitrile NBR E...

Страница 19: ...37 7 21 6 3 2 24 14 15 9 11 16 13 12 24 25 18 21 27 22 8 35 5 36 31 20 4 23 28 17 1 19 Type 1190 Figure 6 Type EGR Main Valve Keys 14 and 20 Shown Above Are Not Used COMPLETE CAST IRON FULL CAPACITY MAIN VALVE ASSEMBLY ...

Страница 20: ...34A5692_C 8 4 9 1 11 10 7 6 2 3 5 28 13 12 27 57 56 6 20 Type 1190 Figure 7 Type 1098 Actuator ...

Страница 21: ...9 15 13 23 24 26 20 35 22 19 46 47 47 48 2 6 4 9 7 3 6 8 1 33 L2 L2 L2 L1 L1 ERAA06806 21 Type 1190 Figure 8 Type T205P Pilot Assembly Drawing APPLY LUBRICANTS L L1 SILICONE COMPOUND L2 ANTI SEIZE COMPOUND EXPANDED VIEW OF THE BODY AREA SHOWING THE O RING AND BACK UP RING REPLACEMENT BACK UPRING KEY 49 BODY KEY 1 BODY SEAL O RING KEY 11 SPRING ADJUSTMENT ASSEMBLY OPTION TYPE T205P PILOT INTERIOR A...

Страница 22: ...he temperature requirements 2 Apply L2 anti seize compound on key 16 for stainless steel bolts 3 Apply L3 graphite sealant instead of L1 general purpose PTFE or lithium grease on key 63 for graphite ring 4 Apply L3 graphite sealant instead of L2 anti seize compound on keys 3 and 5 for Type MR95HT APPLY LUBRICANTS L 1 L1 GENERAL PURPOSE PTFE OR LITHIUM GREASE L2 ANTI SEIZE COMPOUND L3 GRAPHITE SEAL...

Страница 23: ...23 Type 1190 Figure 10 Type 1190 Mounting Parts 42B6644_B 43 31 38 44 53 22 50 51 52 35 16 39 52 36 30 32 TYPE T205P PILOT TYPE MR95H SUPPLY PRESSURE REGULATOR ...

Страница 24: ...rk owned by Fisher Controls International LLC a business of Emerson Automation Solutions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales ar...

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