Emerson Copeland Scroll ZPV066 Скачать руководство пользователя страница 10

 

 

© 2017 Emerson Climate Technologies, Inc.

 

10 

AE4-1414 

If  off-cycle  migration  control  is  required,  and  no  off-
cycle  migration  testing  across  the  range  of  expected 
indoor/outdoor  temperatures  is  performed,  the  stator 
heater  must  be  powered  to  at  least  100  Watts  when 
the  compressor  is  'off'.  To  use  fewer  than  100  Watts 
or  to  comply  with  future  DOE  requirements  for  off-
cycle  power  consumption,  off-cycle  migration  testing 
must  be  performed.  A  70  watt  crankcase  heater  may 
be used instead of the motor windings to provide heat 
to the base. 

CAUTION Stator heat for off-cycle migration must 
not be energized when the system is in a vacuum 
or  if  there  is  no  refrigerant  charge  in  the  system. 
The  system  low  pressure  cut-out  control  can  be 
used as an indicator of the presence of refrigerant 
charge. 

Manifolded Compressors 

Multiple  compressor  assemblies  are  available  for 
purchase  from  Emerson.  In  lieu  of  purchasing  the 
assembled  manifold,  the  OEM  can  choose  to 
purchase the manifold-ready compressor and perform 
the assembly in their factory. Drawings of tandem and 
trio  compressor  assemblies  are  available  from 
Emerson  by  contacting  your  Application  Engineer. 

NOTICE:  Customers  who  choose  to  design  and 
build  their  own  manifolds  for  tandem  and  trio 
compressor 

assemblies 

are 

ultimately 

responsible  for  the  reliability  of  those  manifold 
sets. 

The  suction manifold is  close to a  symmetrical layout 
with the  design intent of equal  pressure drop to each 
compressor. A  straight length of pipe is connected to 
the suction manifold "T" connection to serve as a flow 
straightener to make the flow as uniform as possible. 
The  discharge  manifold  is  the  less  critical  of  the  two 
manifolds  in  terms  of  pressure  drop.  Low  pipe  stress 
and  reliability  are  its  critical  design  characteristics. 
Support  for  the  discharge  manifold  between  the 
compressors  should  be  no  closer  than  a  straight 
distance of 14" (356 mm) from the discharge tee. 

For  tandem  compressor  applications,  tubing  stress 
levels  should  be  closely  evaluated.  If  excess  stress 
levels occur, the Resonance Avoidance Feature in the 
Emerson EVC drive may be used.

 

Manifolded Applications 

Manifolded  compressors  follow  the  same  application 
guidelines  as  single  compressors  outlined  in  this 
bulletin.  The  refrigerant  charge  limit  for  manifolded 
compressors  is  shown  in 

Table  4

.  A  manifolded 

circuit  with  charge  over  the  limit  must  have  a 

crankcase  heater  or  stator  heating  applied  to  both 
compressors. 

Oil  levels  in  the  individual  sight-glasses  will  vary, 
depending  on  whether  one  or  more  compressors  in 
the manifolded set are operating and if the manifolded 
set  is  made  up  of  equal  or  unequal  compressor 
capacities. Because of the unequal oil levels that can 
exist,  oil  levels  should  be  viewed  with  the 
compressors  off  to  allow  the  oil  level  to  stabilize 
between 

the 

compressor 

sumps. 

With 

the 

compressors off, oil should be visible in the individual 
compressor sight-glasses. 

Suction  and  discharge  manifolds  are  not  designed  to 
support  system  piping.  Support  means  must  be 
provided  by  the  system  designer  to  support  suction 
and discharge lines so that stress is not placed on the 
manifolds. 

The  compressors  in  a  manifolded  set  can  be 
started/stopped  in  any  desired  sequence.  To  help 
reduce  inrush  current,  starting  the  compressors 
individually  is  recommended.  Should  a  compressor 
fail in the tandem set the complete tandem should be 
removed  from  the  unit  and  replaced  with  a  new 
tandem  set.  Replacing  individual  compressors  is 
discouraged  because  of  the  care  that  must  be  used 
when  installing  the  oil  equalization  tube  and  the 
availability of manifolds to the aftermarket. 

Please  consult  with  Application  Engineering 
during  the  development  of  systems  with  trio 
compressor 

assemblies. 

Trio 

compressor 

assemblies  are  sensitive  to  system  operating 
conditions and configurations which will affect oil 
balancing.  Trio  compressor  assemblies  must  be 
qualified for each application.

 

Manifolded  compressor  assemblies  are  available  for 
purchase  from  Emerson.  In  lieu  of  purchasing  the 
assembled  tandem,  the  OEM  has  the  option  to 
purchase the tandem-ready compressors to assemble 
the  compressors  into  a  tandem  configuration. 
Drawings  of  the  tandem  manifolds  are  available  by 
contacting  your  application  engineer.  Manifold  ready 
compressors  are  designated  with  a  -4XX  bill  of 
material number at the end of the model number (e.g. 
ZPV0662E-4X9-455). 

Customers  that  choose  to 

design  and  build  their  own  manifolds  for  tandem 
and  trio  compressors  are  ultimately  responsible 
for the reliability of those manifold sets. 

 

 

 

Содержание Copeland Scroll ZPV066

Страница 1: ... Lengths High Refrigerant Charge 7 Discharge Check Valve 8 Suction and Discharge Tube Design 8 Compressor Mounting 8 Discharge Mufflers 8 Airborne Sound Control 8 Expansion Devices 9 Reversing Valves 9 Accumulators 9 Off Cycle Migration Control 9 Manifolded Compressors 10 Manifolded Applications 10 Application Tests 11 General Application Tests 11 Assembly Line Procedures Installing the Compressor...

Страница 2: ...ssor You are strongly advised to follow these safety instructions Safety Icon Explanation DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in...

Страница 3: ...rants and refrigeration oils Personal safety equipment must be used Failure to follow these warnings could result in serious personal injury WARNING BURN HAZARD Do not touch the compressor until it has cooled down Ensure that materials and wiring do not touch high temperature areas of the compressor Use caution when brazing system components Personal safety equipment must be used Failure to follow...

Страница 4: ...quirements please see the Emerson EVC Drive user guide Ensure correct wiring at both the compressor and drive connections prior to starting the compressor to avoid a mis wire or powered reverse situation These situations may cause compressor damage The variable speed compressor must be paired with the appropriate variable speed drive Do not connect the power supply directly to the compressor Nomen...

Страница 5: ...e includes motor protection features for the compressor The drive sets the maximum current limit low voltage fold back which allows the compressor to ride through low voltage situations which helps keep the compressor running to avoid nuisance trips The drive also includes lost rotor avoidance and locked rotor detection The lost rotor avoidance uses a custom algorithm to evade a speed error by red...

Страница 6: ... by the discharge line thermistor If operating the compressor below 1800 RPM an oil boost cycle is required Refer to the note in the operating envelope For applications where the voltage is below the rated minimum voltage the drive speed may be limited The limitation may also be affected by the ambient temperature High Pressure Control A high pressure control must be used in all applications A hig...

Страница 7: ...systems to prevent solid particulate contamination oil dielectric strength degradation ice formation oil hydrolysis and metal corrosion It is the system designer s responsibility to make sure the filter drier is adequately sized to accommodate the contaminants from system manufacturing processes that leave solid or liquid contaminants in the evaporator coil condenser coil and interconnecting tubin...

Страница 8: ...nt frequency or b evaluate the risk and life of the piping system when the compressor is allowed to run at frequencies that are coincident with natural frequencies of the piping system To do part b strain gauging the system piping is required For assistance in evaluating strain gauging results contact Application Engineering In order to properly determine if a design is appropriate for a given app...

Страница 9: ...me outdoor ambient and system charge The reversing valve solenoid should be wired so that the valve does not reverse when the system is shut off by the operating thermostat in the heating or cooling mode If the valve is allowed to reverse at the system shutoff suction and discharge pressures are reversed to the compressor This will result in pressures equalizing through the compressor which can ca...

Страница 10: ...lication guidelines as single compressors outlined in this bulletin The refrigerant charge limit for manifolded compressors is shown in Table 4 A manifolded circuit with charge over the limit must have a crankcase heater or stator heating applied to both compressors Oil levels in the individual sight glasses will vary depending on whether one or more compressors in the manifolded set are operating...

Страница 11: ...s run test The inside of both fittings should be wiped with a lint free cloth to remove residual oil prior to brazing A compressor containing POE oil should never be left open longer than 20 minutes Assembly Line Brazing Procedure Personal safety equipment must be used during brazing operation Heat shields should be used to prevent overheating or burning nearby temperature sensitive parts Fire ext...

Страница 12: ...est times Copeland Scroll compressors are designed for use with refrigerant and testing with nitrogen may result in a situation where the compressor does not develop a pressure differential no pump condition When testing with nitrogen the compressor must be allowed to cool for several minutes between tests Unbrazing System Components Before attempting to braze it is important to recover all refrig...

Страница 13: ...d service practice when charging a system with a scroll compressor to charge liquid refrigerant into the high side only It is not good practice to dump liquid refrigerant from a refrigerant cylinder into the crankcase of a stationary compressor If additional charge is required charge liquid into the low side of the system with the compressor operating CAUTION Do not start the compressor while the ...

Страница 14: ... 2017 Emerson Climate Technologies Inc 14 AE4 1414 ...

Страница 15: ... 2017 Emerson Climate Technologies Inc 15 AE4 1414 ...

Страница 16: ...round tube as necessary to heat tube evenly Add braze material to the joint while moving torch around joint to flow braze material around circumference After braze material flows around joint move torch to heat Area 3 This will draw the braze material down into the joint The time spent heating Area 3 should be minimal As with any brazed joint overheating may be detrimental to the final result Fiel...

Страница 17: ... 2017 Emerson Climate Technologies Inc 17 AE4 1414 ...

Страница 18: ... 2017 Emerson Climate Technologies Inc 18 AE4 1414 ...

Страница 19: ... 2017 Emerson Climate Technologies Inc 19 AE4 1414 ...

Страница 20: ... 2017 Emerson Climate Technologies Inc 20 AE4 1414 Figure 9 Start Up Procedure Figure 10 Shut Down Procedure ...

Страница 21: ... 01 10 32 x 8mm Long Taptite Screw Molded Plug 529 0099 00 8 Gauge Wire 42 Leads Discharge Line Thermistor Molex Connector 085 0211 00 Fits 7 8 Tube Thermistor Clip 032 0688 04 7 8 Clip Suction Discharge Discharge Rotalock O Ring Seal 020 0028 02 Suction Rotalock O Ring Seal 020 0028 03 Discharge Rotalock Service Valve 7 8 998 0510 90 Suction Rotalock Service Valve 1 1 8 998 0510 99 Discharge Rota...

Страница 22: ...Recommended Switching Frequency Hertz 6 000 6 000 Table 3 Emerson Compressor Drive Selection Drive Model Compressor Model Rated Voltage Drive Voltage Input Range Drive Nominal Power EVC1150B J1 124 ZPV0662E 5E9 230 200 240 15kW EVC1150B K2 124 ZPV0662E 4E9 380 380 480 EVC1150B K1 124 ZPV0662E 7E9 460 380 480 EVC1150B L1 124 ZPV0662E 7E9 575 500 575 EVC1185B J1 124 ZPV0962E 5E9 230 200 240 18kW EVC...

Страница 23: ...active and the speed is above 3600 RPM decelerate 3600 RPM for a default of three minutes After two minutes and the command has not changed shut down the compressor 4 If envelope control is not active and the speed is below 3600 RPM maintain current speed for a default of three minutes After two minutes and the command has not changed shut down the compressor The contents of this publication are p...

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