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CLARKSON

 KNIFE GATE VALVE MODEL ZP3OO

INSTALLATION AND MAINTENANCE INSTRUCTIONS

BASIS OF BOLT LENGTH AND STUD LENGTH CALCULATION

ACTUATION

ZP300 has two options for actuation: Hydraulic 
Cylinder (HC) and Bevel Gearbox (BG) with 
manual hand wheel. The HC option is designed 
to operate with a hydraulic fluid pressure of 
< 2000 psi and the BG with a rim-pull of < 80 lb.

FIGURE 3
Hydraulic cylinder design and mounting arrangement

HYDRAULIC CYLINDER SIZE AND REQUIRED FLOW RATE

Valve size 
NPS

HC size

Rod size

Fluid flow rate (in 

3

/sec)

1 in/s Max (close)

1 in/s Max (open)

WARNING

To minimize stress concentration in flow ring 
ensure flange gasket ID is matched with flow ring 
ID as shown in Figure 2.

GASKET DETAIL

FIGURE 2

Gasket

Gasket ID 

matched to

flow ring ID

Flow ring 

with overlay

HYDRAULIC CYLINDER ACTUATION

 Valve body recess

(flowring raised face)

1x Bolt dia.

 Gasket thickness

Gasket thickness

.06 Nominal

flange raised face

.060 Flange raised face

Flange thickness

Flange thickness

Washer thickness

(F436)

Washer thickness (F436)

Nut height (heavy hex)

Extra length

Is the raised face on the body

Is the raised face on the body

Bolt length

Stud oval

1x Bolt dia. deep

Valve body recess

Bolt length = Washer thi Flange thi Flange raised face + Gasket thi Valve body 1 x Bolt dia

Содержание Clarkson ZP300

Страница 1: ...ial Seat material URET Packing material Packing material TPE GR COMPLIANCE LABEL 3 Mating line flanges must be properly aligned Slip on or weld flanges can be used Never try to make up for misaligned pipe flanges by the line bolting 4 Flange fasteners should be tightened in a uniform manner using a cross pattern to prevent distortion of the valve 5 Pipe supports and or expansion joints should be u...

Страница 2: ...s are design to suit flanges compliant to ASME B16 5 and B16 47 and gaskets designed to ASME VIII 1 Appendix 2 and ASME B16 20 and B16 21 Torque on Flange bolt should not exceed values shown in Table 1 TABLE 1 MAXIMUM TORQUE ON FLANGE BOLT STUD Valve size NPS Bolt size Torque ft lb Recommended bolt length in Recommended stud length in INITIAL INSPECTION NOTES 1 Maximum torque should not be exceede...

Страница 3: ...cylinder design and mounting arrangement HYDRAULIC CYLINDER SIZE AND REQUIRED FLOW RATE Valve size NPS HC size Rod size Fluid flow rate in 3 sec 1 in s Max close 1 in s Max open WARNING To minimize stress concentration in flow ring ensure flange gasket ID is matched with flow ring ID as shown in Figure 2 GASKET DETAIL FIGURE 2 Gasket Gasket ID matched to flow ring ID Flow ring with overlay HYDRAUL...

Страница 4: ...tor 6 Electric motor actuated valves should be left in their factory set condition unless the system operating parameters dictate a change If changes are necessary they should be performed in small increments using the lightest lowest setting possible to achieve the desired performance and then the valve actuator function inspected Excess torque and or thrust in the motor settings may damage or lo...

Страница 5: ...essive corrosion bitumen build up tears in rod boot etc Check rod boot connections Check for cylinder rod seal blow by FIGURE 11 Major components Cast body Polymer liner UHMPW PE Polyurethane seat Body O ring 17 4PH gate Packing gland Packing Gate scraper Flow ring Flow ring O ring 2 Packing gland check for leaks or worn packing If leakage is occurring around the packing gland tighten the packing ...

Страница 6: ... compressed to obtain an elongated smaller piece Note not all sizes have smaller end pieces some will have equal size end pieces 6 Install packing gland with studs Bellville Washers and nuts as shown in Figure 17 For initial tightening of packing gland tighten packing gland to achieve a compression between 0 125 0 375 Use Loctite 262 Red on studs to secure in body Note ensure each stack is facing ...

Страница 7: ...27 000 16 2 78 16 2 76 24 50 27 630 16 2 78 8 2 76 25 00 28 000 8 2 78 16 2 76 28 4 25 00 26 50 30 000 24 3 00 27 00 30 130 8 3 00 16 2 95 30 4 27 00 1 32 000 1 8 3 22 24 2 95 28 50 1 32 500 1 16 3 22 29 00 1 32 750 24 3 22 32 4 29 00 1 34 500 1 24 3 41 1 31 00 1 35 380 1 8 3 41 16 3 41 36 4 33 00 1 38 500 3x1 24 3 68 34 50 1 39 000 1 16 3 68 8 3 68 35 00 1 39 375 1 8 3 68 16 3 68 42 4 38 50 1 44 ...

Страница 8: ...NTING Cylinders may require additional support when mounted other than in vertical position Failure to do so could lead to premature failure of cylinder and or valve The following illustrations are suggestions specific details will have to be determined by customer so support best suits surrounding area It is important that the cylinder gate alignment be maintained during valve operation Supports ...

Страница 9: ...zontal position Preparation for storage Valves may be stored as shipped provided the storage facility and equipment orientation instructions above are followed If valve packaging is altered or removed for receiving inspection repackage valve as originally received Standard packaging materials cannot be considered sufficient for outdoor storage Cylinder storage These cylinder storage instructions a...

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