2
1.0 ASSEMBLY SAFETY
1.
Read and understand the Assembly Manual and all safety signs before starting.
2. Follow good safety practices:
- Keep service area clean and dry.
- Be sure electrical outlets and tools are properly grounded.
- Use adequate light for the job at hand.
3. Use properly sized tools, stands, jacks and hoists at all times.
4. Use two men to handle heavy and/or bulky components.
5. Position in a large open area to allow access from all sides during assembly.
6. Keep the assembly area neat and clean to prevent slipping or tripping.
7. Place safety stands or large blocks under the machine or components before going underneath
the component for assembly.
8. Stay away from overhead power lines and obstructions when lifting the machine during as-
sembly. Contact with power lines can cause electrocution. Contact with obstructions can
damage components or cause them to fail.
9. Tighten all fasteners to their specified torque before using the machine.
ENGLISH TORQUE SPECIFICATIONS
SAE 2
(N.m) (lb-ft)
Bolt Torque*
Bolt
Diameter
"A"
SAE 5
(N.m) (lb-ft)
SAE 8
(N.m) (lb-ft)
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
8
13
27
41
61
95
128
225
230
345
6
10
20
30
45
60
95
165
170
225
12
25
45
72
110
155
215
390
570
850
9
19
33
53
80
115
160
290
420
630
17
36
63
100
155
220
305
540
880
1320
12
27
45
75
115
165
220
400
650
970
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless oth-
erwise specified. Therefore, do not grease or oil bolts or caps crews unless otherwise specified in this
manual. When using locking elements, increase torque values by 5%.
* Torque value for bolts and capscrews are identified by their head markings.
2.0 BOLT TORQUE
