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11

HP02P010SS man v.171212

Air Compressor

Troubleshooting

Always inspect the compressor before use, and make sure it is in good working condition. Make sure all air 

vents are clear. Check the power cable to make sure it is intact and free from cracks, bare wires etc. Avoid 

using solvents when cleaning plastic parts, most plastics are susceptible to damage from the various types of 

commercial solvents.

Trouble

Possible Cause

Corrective Action

Compressor will not start

1. Blown fuse or circuit breaker 

tripped

1. Replace or reset fuse/circuit breaker

2. Loose electrical connections

2. Check wiring connnections

Low pressure

1. Restricted air filter

1. Replace air filter

2. Defective check valve

2. Replace check valve

3. Air leak in safety valve

3. Check valve by pulling on ring. If 

condition persists, replace valve

Safety valve releases

Defective pressure switch

Replace pressure switch

Pressure in tank falls

1. Air leaks at joints

1. Allow the compressor to build pres-

sure in the tank, to the max pressure if 

possible. Spray or brush soapy water 

on all air connections and look for bub-

bles. Tighten leaky connections. Do not 

over-tighten. 

2. If the problem continues, contact 

customer support for further advice.

Unloader valve leaks when 

pump is not running

Unloader valve seal defective

Allow air in the air tank out until all 

pressure is released. Remove the un-

loader valve plug and clean the valve 

seal. If damaged, replace seal and 

re-install.

Compressor stopped and will 

not re-start

1. Thermal overload protector has 

engaged due to motor overheat-

ing

1. Check that the main supplied 

voltage corresponds to the compres-

sor specifications. An inadequate 

extension cord (too thin or too long) 

can cause the motor to overheat due 

to voltage drop. Excessive use (over 

1 hour continuous) can cause motor 

overheating. Allow the motor to cool 

down.

2. Motor windings burn-out

Contact customer support

Motor does not start and 

makes a humming sound

Capacitor burn-out

Contact customer support

Motor does not start or starts 

slowly

Low voltage electrical supply to 

motor

Check that the main supplied voltage 

corresponds to the compressor speci-

fications. 

 

An inadequate extension cord (too thin 

or too long) can cause the motor to 

overheat due to voltage drop. 

Check power quality at outlet

Compressor runs noisily and 

metallic sounds are heard 

Compressor will not come to 

max pressure

Head gasket or reed valve dam-

aged. 

Stop the compressor and contact cus-

tomer support

Compressor doesn’t provide 

as much air as when new 

and/or cuts off after a much 

shorter time period.

1. Tank has reduced capacity due 

to water retention 

2. Pressure switch is out of adjust-

ment

1. Open drain valve to release water

 

2. Contact customer support

Pump unit does not stop 

when the tank reaches maxi-

mum working pressure.

Defective or pressure switch out 

of adjustment

Stop the compressor immediately (risk 

of explosion) and contact customer 

support

Содержание 815002014005

Страница 1: ...ufactures products for safe operation However operators and maintenance per sons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the po...

Страница 2: ...ion 5 Area 5 Electrical Safety 6 Operation 6 Safety Rules 6 Air Tool Cautions 7 Power Source Connection 8 Power Requirements 8 Grounding Instructions 8 Connect to power source 8 Getting Started 8 Asse...

Страница 3: ...ttempt to make any adjustments to the safety valve Periodically pull the ring on the safety valve end to check that it is working properly 5 RESERVOIR AIR PRESSURE GAUGE Indicates pressure of compress...

Страница 4: ...MENT PROBLEMS To help understand this information observe the following Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates...

Страница 5: ...r other modifications Such modifications may weaken the air tank and cause a hazardous condition 5 If the air tank develops a leak replace it immediately Never repair weld or make modifications to the...

Страница 6: ...with three pin plug it should be plugged into a three pin electrical socket Never remove the ground pin 10 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators T...

Страница 7: ...s damage to equipment or personal injury could result from excessive air pressure 20 Compressed air from the unit may contain carbon monoxide Air produced is not suitable for breathing purposes 21 Alw...

Страница 8: ...ian before proceeding Connect to power source Consult a qualified electrician for proper installation of receptacle at the source of power This tool must be grounded while in use to protect the operat...

Страница 9: ...the proper circuit size can eliminate nuisance circuit breaker tripping while operating your air compressor Extension Cords For optimum air compressor performance an extension cord should not be used...

Страница 10: ...e Cold Weather Starting Temperatures below freezing 32 F 0 C cause the metal parts of your air compressor to contract and that makes starting more difficult To assist the air compressor in starting in...

Страница 11: ...e un loader valve plug and clean the valve seal If damaged replace seal and re install Compressor stopped and will not re start 1 Thermal overload protector has engaged due to motor overheat ing 1 Che...

Страница 12: ...r 2 31 Self tapping screw 4 32 Fan 2 33 Outside spring 2 34 Crank throw 2 35 Stator 1 36 Rotor 1 37 Bearing 2 38 Outside spring 2 No Description Qty 39 Pad 2 40 Plastic head cover 2 41 Capacitor cover...

Страница 13: ...13 HP02P010SS man v 171212 Air Compressor Schematic Drawing 40 74 40 75...

Страница 14: ...nty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations and lack of maintenance HULK shall not be liable for death injuries to persons o...

Страница 15: ...nt s curitaire Cependant les op rateurs et les personnes charg es de l entretien sont responsables du maintien de la s curit Toutes les pr cautions de s curit sont incluses pour fournir une ligne dire...

Страница 16: ...ne 20 S curit lectrique 20 Op ration 21 R gles de s curit 21 Pr cautions sur l outil pneumatique 22 Alimentation de la source 22 Exigences d alimentation 22 Instructions de mise la terre 23 Raccordeme...

Страница 17: ...atiquement la pression du r servoir d air en cas de compression excessive La soupape de s curit est pr r gl e en usine N essayez pas d effectuer des r glages sur la soupape de s curit Retirez p riodiq...

Страница 18: ...le sens des aiguilles d une montre pour augmenter la pression d air dans le sens inverse des aiguilles d une montre pour diminuer la pression d air 11 R CUP RATEUR D AIR Le raccord rapide en laiton p...

Страница 19: ...MANUAL AVERTISSEMENT DANGER PAS d charger l air de ces syst mes dans des zones non ventil es ou autres Composants sous pression 1 Cet quipement est fourni avec un r cipient sous pression con ue ASME...

Страница 20: ...emp rature qui passent au dessus pour viter que la condensation ne d goutte sur le compresseur ce qui pourrait ATTENTION AVERTISSEMENT DANGER provoquer de la rouille et ou un court circuit du moteur S...

Страница 21: ...ventilateur ou d autres dispositifs de protection retir s 6 NE PAS chahuter avec les tuyaux d air car des blessures graves ou m me la mort ATTENTION peuvent en r sulter 7 Assurez vous d avoir une vent...

Страница 22: ...du compresseur S lectionner outils pneumatiques tuyaux d air tuyaux soupapes filtres et autres accessoires en cons quence NE PAS d passer les pressions de fonctionnement s res class es du fabricant po...

Страница 23: ...ur d air comme dans la position 7 fig 1 ci dessus 1 Enfilez le filtre air dans l orifice de la t te du moteur situ sous le car nage en plastique 2 Vissez soigneusement le filtre air fig 2 7 dans la cu...

Страница 24: ...s le compresseur et une surchauffe S lectionnez une rallonge correctement mise la terre qui s accouple directement avec la prise de courant et le cordon d alimentation du compresseur sans utiliser d a...

Страница 25: ...ur d marrer par temps froid suivez ces 10 8 fig 9 conseils 1 Essayez de conserver le compresseur d air des temp ratures sup rieures 0 C 32 F 2 Ouvrez la soupape de vidange du r servoir d air et rel ch...

Страница 26: ...rez la fiche de la soupape du d chargeur et nettoyez le joint de soupape Si endommag remplacez le joint et r installez Le compresseur s est arr t et ne veux pas repartir 1 Le protecteur de surcharge t...

Страница 27: ...rvoir a une capacit r duite en raison de la r tention d eau 2 Le pressostat est hors r glage 1 Ouvrir le robinet de vidange pour lib rer de l eau 2 Contactez le support la client le L unit de pompe ne...

Страница 28: ...3 Ressort ext rieur 2 34 Coude de vilebrequin 2 35 Stator 1 36 Rotor 1 37 Roulement 2 38 Ressort ext rieur 2 No Description Qt 39 Entretoise 2 40 Couvercle de t te en plastique 2 41 Couvercle du conde...

Страница 29: ...29 HP02P010SS man v 171212 HULK Power Dessin sch matique 40 74 40 75...

Страница 30: ...caus s directement ou indirectement par une mauvaise utilisation un abus une n gligence ou des accidents des r parations ou des modifications et le manque de maintenance HULK ne sera pas responsable...

Страница 31: ...31 HP02P010SS man v 171212 HULK Power...

Страница 32: ...32 Compresseur air...

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