Elson Zircon 190 S Ind Скачать руководство пользователя страница 17

17

Important

• 

After  servicing,  complete  the  relevant  Service 

Interval Record section of the Benchmark Checklist 

located on page 21 of  this document.

• 

Servicing should only be carried out by competent 

persons  in  the  installation  and  maintenance  of 

unvented water heating systems.

• 

Any  spare  parts  used  MUST  be  authorised 

parts.

• 

Disconnect the electrical supply before removing 

any electrical equipment covers.

• 

NEVER bypass any thermal controls or operate 

system without the necessary safety valves.

• 

Water  contained  in  the  cylinder  may  be  very 

hot, especially following a thermal control failure. 

Caution must be taken when drawing water from 

the unit.

Fault Finding & Servicing

Table 04: Fault Finding Chart

Fault

Possible Cause

Remedy

No hot water flow

Mains supply off

Check and open stop cock

Strainer blocked

Turn off water supply. Remove strainer and 

clean

Cold water combination valve incorrectly 

fitted

Check and refit as required

Water from hot tap 

is cold

Direct immersion heater not switched on

Check and switch on

Direct immersion heater thermal cut-out 

has operated

Check, reset by pushing button on thermostat

Indirect programmer set to central heat-

ing only

Check, set to domestic hot water programme

Indirect boiler not working

Check boiler operation. If fault is suspected 

consult boiler manufacturer’s instructions

Indirect thermal cut-out has operated

Check, reset by pushing button on thermostat

Check operation of indirect thermostat

Indirect motorised valve not connected 

correctly

Check wiring and/or plumbing connections to 

motorised valve

Water discharges 

from expansion 

valve

INTERMITTENTLY

Expansion vessel charge pressure has 

reduced below 3.5 bar, or set to high

See maintenance section for re-charging of 

expansion vessel procedure

CONTINUALLY

Cold water combination valve pressure 

reducer not working correctly.

Expansion valve seat damaged

Check pressure from cold water combination 

valve. If greater than 3.5 bar replace pressure 

reducing valve

Remove expansion valve cartridge, check 

condition of seat. If necessary fit new expansion 

valve

Water discharges 

from T&P relief 

valve

Thermal control failure

NOTE: water will be very hot

Switch off power to immersion heater(s) and 

shut down boiler

DO NOT

 turn off water supply. When discharge 

stops check all thermal controls, replace if faulty

Milky water

Oxygenated water

Water from a pressurised system releases 

oxygen bubbles when flowing. The milkiness will 

disappear after a short while

Spare Parts

   A full range of spare parts are available for the

cylinder  range  (Table  05  Page  18).  Refer  to  the 

technical data label on the unit to identify the model 

installed and ensure the correct part is ordered. You 

will need to quote the serial number, which is printed 

on the data label.

Fault Finding

The  fault  finding  chart  (Table  04  below)  will  enable 

operational faults to be identified and their possible 

causes rectified. Any work carried out on the unvented 

water  heater  and  its  associated  controls  MUST  be 

carried out by a competent installer for unvented water 

heating  systems.  In  case  of  doubt  contact

 

service 

support (see contact details on back page).

Warning

DO NOT TAMPER WITH ANY OF THE SAFETY VALVES 

OR CONTROLS SUPPLIED WITH THE CYLINDER AS 

THIS WILL INVALIDATE ANY GUARANTEE.

Содержание Zircon 190 S Ind

Страница 1: ...xpansion vessel mounting bracket Tundish 2 Port motorised valve Compression nuts olives Immersion heater spanner Installation servicing instructions Guarantee card IMPORTANT Please read understand all these instructions before commencing installation Please leave this manual with the customer for future reference Zircon Installation Manual Unvented Solar Indirect Water Heaters Installation Servici...

Страница 2: ...ons Section G3 The following instructions are offered as a guide to installation which must be carried out by a competent plumbing and electrical installer in accordance with Building Regulation G3 The Building Standards Scotland Regulations 1990 or The Building Regulations Northern Ireland NOTE Prior to installation the unit should be stored in an upright position in an area free from excessive d...

Страница 3: ...er supply to the property will be supplying both the hot and cold water requirements simultaneously It is recommended that the maximum water demand is assessed and the water supply checked to ensure this demand can be satisfactorily met Note A high mains water pressure will not always guarantee high flow rates Wherever possible the mains supply pipe should be 22mm We suggest the minimum supply req...

Страница 4: ...IRCUIT CONTROL OF THE SOLAR PRIMARY CIRCUIT IS ACHIEVED BYTHE USE OF EXTERNALCONTROLS NOT SUPPLIED WITH THE UNIT CONTROL MUST BEAPURPOSE DESIGNED SOLAR DIFFERENTIAL TEMPERATURE CONTROLLER Checklist Unvented cylinder Cold control pack Tundish Combination valve Expansion vessel Tool Element spanner Compression nuts olives 2 Port motorised valve Literature pack Installation manual Guarantee card Oper...

Страница 5: ...he unit The expansion vessel is pre charged at 0 35MPa 3 5 bar The expansion vessel must be connected between the expansion valve and the cylinder see Fig 06 Page 10 The location of the expansion vessel should allow access to recharge the pressure as and when necessary this can be done using a normal car foot pump It is recommended that the expansion vessel is adequately supported An expansion ves...

Страница 6: ...Rating kW Heat up Time mins Hot Water Capacity ltrs volume of water drawn off 40 C A B C D Solar Auxiliary Solar Indirect 190 S Ind 1401 1085 784 925 65 120 19 14 2 32 132 210 S Ind 1499 1186 1012 1026 85 120 19 15 0 25 196 250 S Ind 1752 1438 1143 1279 95 145 19 15 2 30 237 300 S Ind 2065 1752 1440 1592 120 175 19 17 4 32 265 D B 373 C A 415 SOLAR RETURN SOLAR FLOW COLD INLET HOT OUTLET T P VALVE...

Страница 7: ...ndish 3 54 The tundish should be vertical located in the same space as the unvented hot water storage system and be fitted as close as possible to and lower than the valve with no more than 600mm of pipe between the valve outlet and the tundish see Fig 05 page 9 Note To comply with the Water Supply Water Fittings Regulations the tundish should incorporate a suitable air gap 3 55 Any discharge shou...

Страница 8: ... to prevent contact whilst maintaining visibility and c discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic guttering system that would collect such discharges 3 63 The discharge would consist of high temperature water and steam Asph...

Страница 9: ... ELBOW OR BEND G 1 2 15MM 22mm 28mm 35mm UP TO 9M UP TO 18M UP TO 27M 0 8M 1 0M 1 4M G 3 4 22MM 28mm 35mm 42mm UP TO 9M UP TO 18M UP TO 27M 1 0M 1 4M 1 7M G 1 28MM 35mm 42mm 54mm UP TO 9M UP TO 18M UP TO 27M 1 4M 1 7M 2 3M 600mm maximum 300mm minimum Safety device e g Temperature relief valve Metal discharge pipe D1 from Temperature relief valve to tundish Tundish Discharge below fixed grating Bui...

Страница 10: ...ection if required Cold water combination valve Mains water supply Isolating valve not supplied Discharge pipe Tundish Drain cock not supplied Secondary return if required use swept tee Inlet Boost element Auxillary control housing Solar controls housing Auxillary Primary return Auxillary Primary flow Solar Primary return o Secondary Return Tapping if required ...

Страница 11: ...roller should be fully inserted with the thermal cut out probe into the pocket provided on the SOLAR cylinder The cable must be secured using the cable clamps on the controls housing Connection to the solar controller should be in accordance with the manufacturers instructions The solar controller should be programmed to give a cylinder temperature of approximately 60 C maximum 70 C THERMAL CUT OU...

Страница 12: ...pework from valve outlets to tundish Connection to the primary circuit All connections are 22mm compression However 3 4 BSP parallel threaded fittings can be fitted to the primary coil connections if required Boiler Selection The boiler should have a control thermostat and non self resetting thermal cut out and be compatible with unvented storage water heaters Where use of a boiler without a therm...

Страница 13: ...8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G 1 Br Bl 2 0 GY 3 G 1 Br Bl 2 0 1 3 2 2 L N Programmer Boiler Pump Zone valve HTG Cylinder terminal block Room stat Zone valve DHW supplied Junction box 3 2 3 L 1 N 2 3 HTG ON DHW ON L N 2 3 1 L 2 N 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G W Bl 2 0 GY 3 G 1 Br Bl 2 0 L N Programmer Boiler Pump 3 Port Zone valve Cylinder terminal block 1 3 2 2 R...

Страница 14: ...aximum storage temperature in the cylinder of 70 C 60 C is recommended to minimise scaling Secondary heating coil Fill the secondary circuit following the boiler manufacturer s commissioning instructions To ensure the cylinder primary heat exchanger is filled the 2 port motorised valve supplied should be manually opened by moving the lever on the motor housing to the MANUAL setting When the primar...

Страница 15: ...emove the thermostat capillaries Note the order of the capillaries within the pocket Remove the terminal shroud Unscrew immersion heater backnut and remove immersion heater from the unit A key spanner is supplied with the cylinder unit for easy removal tightening of the immersion heater Over time the immersion heater gasket may become stuck to the mating surface To break the seal insert a round bl...

Страница 16: ...due to aeration of the water is quite normal and will quickly clear Temperature Controls Solar Temperature control of the solar primary coil is by means of solar differential temperature controller This will usually have been set during commissioning to give a storage temperature of approximately 60 C Refer to user instructions supplied with the controller for details of how to adjust this if requ...

Страница 17: ...connections to motorised valve Water discharges from expansion valve INTERMITTENTLY Expansion vessel charge pressure has reduced below 3 5 bar or set to high See maintenance section for re charging of expansion vessel procedure CONTINUALLY Cold water combination valve pressure reducer not working correctly Expansion valve seat damaged Check pressure from cold water combination valve If greater tha...

Страница 18: ...bination valve complete 70 344 68 7 Direct combined thermostat and thermal cut out 95 612 717 8 Indirect combined thermo stat and thermal cut out 95 612 716 9 Thermal cut out 95 612 698 10 Terminal cover 77 008 62 11 6 way terminal block 95 607 933 12 Accessory kit Indirect without expansion vessel 95 607 968 13 Solar pocket assembly 95 607 064 14 Expansion vessel 24 litre 95 607 612 15 3 way term...

Страница 19: ...ling of waste electrical equipment The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment For more information about where you can drop off your waste equipment for recycling please contact your local city office your household waste dispo...

Страница 20: ...t set temperature C I min Yes Type of control system if applicable Y Plan S Plan Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet C All appropriate pipes have been insulated up to 1 metre or the point where they become concealed Yes UNVENTED SYSTEMS ONLY What is the pressure reducing valve setting bar Yes No The tundish and di...

Страница 21: ...e Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments S...

Страница 22: ...22 NOTES ...

Страница 23: ...23 NOTES ...

Страница 24: ... of supply may be required The guarantee is transferable This guarantee does not affect your statutory rights Servicing Baxi Customer Support Baxi Customer Support is Elson s service division With us on your side you can be sure that your customers are in the very best of hands Totally committed to quality and safety Baxi Customer Support is open 7 days a week 363 days a year excluding Christmas D...

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