Elson Zircon 190 S Ind Скачать руководство пользователя страница 14

14

Filling The Unit With Water

Ensure  that  all  fittings  and  immersion  heaters  are 

correctly fitted and tightened. An immersion heater key 

is provided to aid tightening the immersion heater(s)

• 

Check expansion vessel pre-charge pressure. The 

vessel  is  supplied  precharged  to  0.35MPa  (3.5 

bar) to match the control pressure of the pressure 

reducing valve. The precharge pressure is checked 

using a car tyre gauge by unscrewing the plastic 

cap opposite the water connection. 

• 

Check all connections for tightness including the 

immersion  heater(s). An  immersion  heater  key 

spanner is supplied for this purpose.

• 

Ensure the drain cock is CLOSED. 

• 

Open a hot tap furthest from the cylinder.

• 

Open the mains stop cock to fill the unit. When 

water  flows  from  the  tap,  allow  to  run  for  a  few 

minutes to thoroughly flush through any residue, 

dirt or swarf, then close the tap.

•  Open successive hot taps to purge the system 

of air.

System Checks

• 

Check all water connections for leaks and rectify 

as necessary.

• 

Turn off mains water supply.

• 

Remove the pressure reducing valve head work to 

access the strainer mesh, clean and re-fit.

• 

Turn mains water supply on.

• 

Manually  open,  for  a  few  seconds,  each  relief 

valve in turn, checking that water is discharged 

and runs freely through the tundish and out at the 

discharge point.  

• 

Ensure that the valve(s) reseat satisfactorily.

Solar Primary Circuit

Fill the solar primary circuit following the instructions 

provided with the solar hydraulic controls. The cylinder 

temperature  control  probe  supplied  with  the  solar 

controller must be fully inserted into the pocket in the 

lower controls housing and the cable securely clamped. 

Heating by the solar primary circuit is controlled by the 

solar controller; refer to the manufacturer’s installation 

instructions for details of how to set up and connect 

the solar primary circuit. The solar controller should be 

programmed to give a maximum storage temperature 

in  the  cylinder  of  70°C,  (60°C  is  recommended  to 

minimise scaling).

Secondary heating coil

Fill  the  secondary  circuit  following  the  boiler 

manufacturer’s commissioning instructions. To ensure 

the  cylinder  primary  heat  exchanger  is  filled,  the  2 

port  motorised  valve  (supplied)  should  be  manually 

opened by moving the lever on the motor housing to 

the MANUAL setting. When the primary circuit is full 

return the lever to the AUTOMATIC position. 

Switch on the boiler, ensure the programmer is set to 

Domestic Hot Water and allow the cylinder to heat up to 

a normal working temperature (60°C recommended). If 

necessary the temperature can be adjusted by inserting 

a flat bladed screwdriver in the adjustment knob (located 

on front of the thermostat mounting bracket - (see Fig.11 

below) and rotating. The minimum thermostat setting 

is 10°C.

The adjustment represents a temperature range of 10°C 

to 72°C.

Check the operation of the indirect thermostat and 2 

port motorised valve and that no water has emitted from 

the expansion relief valve or temperature/pressure relief 

valve during the heating cycle.

Benchmark Log Book

On completion of the installation and commissioning 

procedures  detailed  in  this  manual  the  Benchmark 

Installation, Commissioning and Service Record Log, 

pages 20 and 21 should be completed and signed off 

by the competent installer or commissioning engineer 

in the relevant sections. The various system features, 

location of system controls, user instructions and what 

to do in the event of a system failure should be explained 

to the customer. The customer should then countersign 

the Benchmark

TM

 Commissioning Checklist (page 20) 

to  accept  completion. The  service  record  should  be 

filled in when any subsequent service or maintenance 

operation is carried out on the product.

Commisioning

Fig. 11: Indirect Thermostat and Thermal Cut-out

SPINDLE POSITIONS

= MINIMUM TEMP 10ºC

= MAXIMUM TEMP 72ºC

= APPROX 60 °C

ROTATE SPINDLE CLOCKWISE

FOR TEMPERATURE INCREASE

AND COUNTER CLOCKWISE

FOR TEMPERATURE DECREASE

THERMAL CUT-OUT RESET BUTTON

TEMPERATURE ADJUSTING

SPINDLE

Содержание Zircon 190 S Ind

Страница 1: ...xpansion vessel mounting bracket Tundish 2 Port motorised valve Compression nuts olives Immersion heater spanner Installation servicing instructions Guarantee card IMPORTANT Please read understand all these instructions before commencing installation Please leave this manual with the customer for future reference Zircon Installation Manual Unvented Solar Indirect Water Heaters Installation Servici...

Страница 2: ...ons Section G3 The following instructions are offered as a guide to installation which must be carried out by a competent plumbing and electrical installer in accordance with Building Regulation G3 The Building Standards Scotland Regulations 1990 or The Building Regulations Northern Ireland NOTE Prior to installation the unit should be stored in an upright position in an area free from excessive d...

Страница 3: ...er supply to the property will be supplying both the hot and cold water requirements simultaneously It is recommended that the maximum water demand is assessed and the water supply checked to ensure this demand can be satisfactorily met Note A high mains water pressure will not always guarantee high flow rates Wherever possible the mains supply pipe should be 22mm We suggest the minimum supply req...

Страница 4: ...IRCUIT CONTROL OF THE SOLAR PRIMARY CIRCUIT IS ACHIEVED BYTHE USE OF EXTERNALCONTROLS NOT SUPPLIED WITH THE UNIT CONTROL MUST BEAPURPOSE DESIGNED SOLAR DIFFERENTIAL TEMPERATURE CONTROLLER Checklist Unvented cylinder Cold control pack Tundish Combination valve Expansion vessel Tool Element spanner Compression nuts olives 2 Port motorised valve Literature pack Installation manual Guarantee card Oper...

Страница 5: ...he unit The expansion vessel is pre charged at 0 35MPa 3 5 bar The expansion vessel must be connected between the expansion valve and the cylinder see Fig 06 Page 10 The location of the expansion vessel should allow access to recharge the pressure as and when necessary this can be done using a normal car foot pump It is recommended that the expansion vessel is adequately supported An expansion ves...

Страница 6: ...Rating kW Heat up Time mins Hot Water Capacity ltrs volume of water drawn off 40 C A B C D Solar Auxiliary Solar Indirect 190 S Ind 1401 1085 784 925 65 120 19 14 2 32 132 210 S Ind 1499 1186 1012 1026 85 120 19 15 0 25 196 250 S Ind 1752 1438 1143 1279 95 145 19 15 2 30 237 300 S Ind 2065 1752 1440 1592 120 175 19 17 4 32 265 D B 373 C A 415 SOLAR RETURN SOLAR FLOW COLD INLET HOT OUTLET T P VALVE...

Страница 7: ...ndish 3 54 The tundish should be vertical located in the same space as the unvented hot water storage system and be fitted as close as possible to and lower than the valve with no more than 600mm of pipe between the valve outlet and the tundish see Fig 05 page 9 Note To comply with the Water Supply Water Fittings Regulations the tundish should incorporate a suitable air gap 3 55 Any discharge shou...

Страница 8: ... to prevent contact whilst maintaining visibility and c discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic guttering system that would collect such discharges 3 63 The discharge would consist of high temperature water and steam Asph...

Страница 9: ... ELBOW OR BEND G 1 2 15MM 22mm 28mm 35mm UP TO 9M UP TO 18M UP TO 27M 0 8M 1 0M 1 4M G 3 4 22MM 28mm 35mm 42mm UP TO 9M UP TO 18M UP TO 27M 1 0M 1 4M 1 7M G 1 28MM 35mm 42mm 54mm UP TO 9M UP TO 18M UP TO 27M 1 4M 1 7M 2 3M 600mm maximum 300mm minimum Safety device e g Temperature relief valve Metal discharge pipe D1 from Temperature relief valve to tundish Tundish Discharge below fixed grating Bui...

Страница 10: ...ection if required Cold water combination valve Mains water supply Isolating valve not supplied Discharge pipe Tundish Drain cock not supplied Secondary return if required use swept tee Inlet Boost element Auxillary control housing Solar controls housing Auxillary Primary return Auxillary Primary flow Solar Primary return o Secondary Return Tapping if required ...

Страница 11: ...roller should be fully inserted with the thermal cut out probe into the pocket provided on the SOLAR cylinder The cable must be secured using the cable clamps on the controls housing Connection to the solar controller should be in accordance with the manufacturers instructions The solar controller should be programmed to give a cylinder temperature of approximately 60 C maximum 70 C THERMAL CUT OU...

Страница 12: ...pework from valve outlets to tundish Connection to the primary circuit All connections are 22mm compression However 3 4 BSP parallel threaded fittings can be fitted to the primary coil connections if required Boiler Selection The boiler should have a control thermostat and non self resetting thermal cut out and be compatible with unvented storage water heaters Where use of a boiler without a therm...

Страница 13: ...8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G 1 Br Bl 2 0 GY 3 G 1 Br Bl 2 0 1 3 2 2 L N Programmer Boiler Pump Zone valve HTG Cylinder terminal block Room stat Zone valve DHW supplied Junction box 3 2 3 L 1 N 2 3 HTG ON DHW ON L N 2 3 1 L 2 N 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G W Bl 2 0 GY 3 G 1 Br Bl 2 0 L N Programmer Boiler Pump 3 Port Zone valve Cylinder terminal block 1 3 2 2 R...

Страница 14: ...aximum storage temperature in the cylinder of 70 C 60 C is recommended to minimise scaling Secondary heating coil Fill the secondary circuit following the boiler manufacturer s commissioning instructions To ensure the cylinder primary heat exchanger is filled the 2 port motorised valve supplied should be manually opened by moving the lever on the motor housing to the MANUAL setting When the primar...

Страница 15: ...emove the thermostat capillaries Note the order of the capillaries within the pocket Remove the terminal shroud Unscrew immersion heater backnut and remove immersion heater from the unit A key spanner is supplied with the cylinder unit for easy removal tightening of the immersion heater Over time the immersion heater gasket may become stuck to the mating surface To break the seal insert a round bl...

Страница 16: ...due to aeration of the water is quite normal and will quickly clear Temperature Controls Solar Temperature control of the solar primary coil is by means of solar differential temperature controller This will usually have been set during commissioning to give a storage temperature of approximately 60 C Refer to user instructions supplied with the controller for details of how to adjust this if requ...

Страница 17: ...connections to motorised valve Water discharges from expansion valve INTERMITTENTLY Expansion vessel charge pressure has reduced below 3 5 bar or set to high See maintenance section for re charging of expansion vessel procedure CONTINUALLY Cold water combination valve pressure reducer not working correctly Expansion valve seat damaged Check pressure from cold water combination valve If greater tha...

Страница 18: ...bination valve complete 70 344 68 7 Direct combined thermostat and thermal cut out 95 612 717 8 Indirect combined thermo stat and thermal cut out 95 612 716 9 Thermal cut out 95 612 698 10 Terminal cover 77 008 62 11 6 way terminal block 95 607 933 12 Accessory kit Indirect without expansion vessel 95 607 968 13 Solar pocket assembly 95 607 064 14 Expansion vessel 24 litre 95 607 612 15 3 way term...

Страница 19: ...ling of waste electrical equipment The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment For more information about where you can drop off your waste equipment for recycling please contact your local city office your household waste dispo...

Страница 20: ...t set temperature C I min Yes Type of control system if applicable Y Plan S Plan Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet C All appropriate pipes have been insulated up to 1 metre or the point where they become concealed Yes UNVENTED SYSTEMS ONLY What is the pressure reducing valve setting bar Yes No The tundish and di...

Страница 21: ...e Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Comments Signature SERVICE 06 Date Engineer name Company name Telephone No Comments S...

Страница 22: ...22 NOTES ...

Страница 23: ...23 NOTES ...

Страница 24: ... of supply may be required The guarantee is transferable This guarantee does not affect your statutory rights Servicing Baxi Customer Support Baxi Customer Support is Elson s service division With us on your side you can be sure that your customers are in the very best of hands Totally committed to quality and safety Baxi Customer Support is open 7 days a week 363 days a year excluding Christmas D...

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