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ELIS PLZEŇ a. s.

Project design, installation and service manual

Page 17 of 72

Electromagnetic flowmeter FLONET FH30xx

ELIS PLZE

Ň a. s., Luční 425/15, 301 00 Plzeň, Czech Republic, phone.: +420 377 517 711, fax: +420 377 517 722

Es 90678K

3.6 Sensors for flowmeters FLONET FH30xx; review of sensor

design and material versions

Overview of structural and material variants

FLONET FH30xx sensors:

Marked cells indicate production program

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Содержание FLONET FH30 Series

Страница 1: ...installation and service manual Page 1 of 72 Electromagnetic flowmeter FLONET FH30xx ELIS PLZE a s Lu n 425 15 301 00 Plze Czech Republic phone 420 377 517 711 fax 420 377 517 722 Es 90678K Electromag...

Страница 2: ...2 4 Flowmeter rating plates 9 2 4 1 Main meter plate 9 2 4 2 Transmitter plate 9 2 4 3 Sensor plate 10 3 METER DESIGN AND MATERIAL VERSIONS 10 3 1 Compact and remote meter versions 10 3 2 Operating p...

Страница 3: ...355 6 METER COMMISSIONING 37 6 1 Check on electrical connections 37 6 2 Check on meter housing tightness 37 6 3 Check on the installed meter 37 6 4 Check on the meter operation conditions 38 7 OPERATI...

Страница 4: ...5 2 1 Transmitter for compact meter version 54 10 5 2 2 Transmitter for remote meter version sensor protection class IP 67 54 10 5 2 3 Transmitter for remote meter version sensor protection class IP...

Страница 5: ...meter sensor consists of a non magnetic electrically non conductive tube and two inbuilt electrodes that pick up the induced voltage in a plane perpendicular to the direction of the magnetic power li...

Страница 6: ...regulations and standards with special regard to the issues of labour safety and health protection The meter installation electrical connection and commissioning work shall be performed by suitably q...

Страница 7: ...urrent version is delivered together with the product and also available on the Internet under www elis cz en ELIS PLZE a s shall have the sole right to update technical documentation for its products...

Страница 8: ...0x4 with interfaces RS 485 MODBUS RTU Product manual Electromagnetic flowmeter FLONET FH30xx Product manual Electromagnetic flowmeters of the type series FLONEX FXx11x and FLONET FH30xx Meter control...

Страница 9: ...ons Example of the main meter plate Comments 1 Manufacturer s name and address 2 CE mark and identification numbers of relevant authorities 2 4 2 Transmitter plate The transmitter rating plate is atta...

Страница 10: ...erature 3 Temperature of the measured fluid 3 METER DESIGN AND MATERIAL VERSIONS 3 1 Compact and remote meter versions In the cases of compact flowmeter version the meter sensor and transmitter are co...

Страница 11: ...ified by the customer During the on site meter installation the cable shall be brought to the transmitter connection box and connected to the transmitter terminals Remote meter version IP 67 sensor Re...

Страница 12: ...pressure of the sensor flanges the following parameters should be considered Maximum operating pressure of the measured fluid PS Rated inner diameter DN of the connected piping Maximum temperature of...

Страница 13: ...eel Rated sensor size DN Rated sensor pressure PN Maximum permitted pressure PS bar for maximum permitted temperature TSmax TSmax 80 C lining HR SR SPR TSmax 110 C lining PTFE TSmax 150 C lining PTFE...

Страница 14: ...ative measurement error tends to increase while at high velocities flow turbulences may occur If the inner sensor diameter is the same as those of the connecting piping the pressure loss at the meter...

Страница 15: ...0667 33 33 0 240 120 80 3 0 1000 50 0 360 180 100 4 0 1556 77 77 0 560 280 125 5 0 2389 119 44 0 860 430 150 0 3611 180 55 1 300 650 200 0 6389 319 44 2 300 1 150 250 10 1 0000 500 3 600 1 800 300 1 1...

Страница 16: ...tures in the range of 0 C to 0 C hot service water condensate and similar fluids Hard rubber for drinking water SPR Lining material is suitable for most applications in water management and water supp...

Страница 17: ...FH30xx ELIS PLZE a s Lu n 425 15 301 00 Plze Czech Republic phone 420 377 517 711 fax 420 377 517 722 Es 90678K 3 6 Sensors for flowmeters FLONET FH30xx review of sensor design and material versions...

Страница 18: ...r this purpose the meter flanges or lifting eyes only In transport to avoid irreversible damage to the meter lining do not place any auxiliary component parts into the meter piping Forbidden gripping...

Страница 19: ...dvisable during the sensor insertion in the piping to protect the sealing surfaces on the lining by a metal sheet or similar material Following the meter installation no subsequent electric arc weldin...

Страница 20: ...ommended to use eccentric reduction pieces see standard EN 6817 Reduction pieces with angle of inclination up to can be included in the straight piping length 4 4 3 Suppression of the pump effects To...

Страница 21: ...effects on the fluid flow velocity profile in the sensor and prevent the action of the cavitation phenomenon the closing and throttling valves shall always be located after at the output side of the...

Страница 22: ...on is always met Permanent sensor flooding 4 4 8 Free discharge points The sensor shall not be located at the highest piping section or in a vertical piping section with the flow direction downwards e...

Страница 23: ...edges Due attention shall also be paid to observance of the recommended tightening torque Rubber and E CTFE lined sensors require the use of special sealing elements In cases where the meter sensor is...

Страница 24: ...TFE lining Flanges according to EN 1092 1 PN DN Number of bolts Thread Specified torque Nm PN40 15 4 M12 16 20 4 M12 27 25 4 M12 37 32 4 M16 61 40 4 M16 78 50 4 M16 100 PN16 65 8 M16 62 80 8 M16 76 10...

Страница 25: ...M16 100 65 8 M16 62 80 8 M16 76 PN16 100 8 M16 84 125 8 M16 112 150 8 M20 161 200 12 M20 147 The flange tightening torque for rubber or E CTFE lined sensors depends on the seal material and the sensor...

Страница 26: ...ficient D 0 045 Wm 1K 1 at 50 C see standard EN 13787 In the cases of compact meter version the part connecting the meter sensor and transmitter shall always remain bare The transmitter shall be prote...

Страница 27: ...Maximum voltage Umax 30V 5 1 3 Signal cables The maximum length of the signal cables depends on the measured fluid conductivity and electric parameters of the cables themselves To eliminate risk of el...

Страница 28: ...r terminals Cable parameters R 80 km loop 2 80 km Distance between the sensor and transmitter 10 to 150m The signal cable end provided with a connector with the matching counter piece at the transmitt...

Страница 29: ...t require any special arrangement Applicable to the meter installation work are standard procedures known from conventional measurement and control systems However due attentional shall be paid to the...

Страница 30: ...agnetic flowmeter can be delivered with either AC or DC power supply AC power supply 95 to 250VAC 45 to 65Hz 3VA max Internal fuse T 1 25A 250 V 5 x 20 mm DC power supply 24V 20 19 2 to 28 8VDC 3W max...

Страница 31: ...M shall be equal to or wider than the pulse width P Breaching this condition will result in an error message It holds M P P M T In selecting the pulse number the following requirement shall be met Qm...

Страница 32: ...om the basic selection in the above table e g 0 5 litres pulse Passive output FLONET FH30xx DATA PROCESSING SYSTEM Imax 30mA Uextmax 30 V Assignment of terminals Output Terminal OUT1 3 4 OUT2 5 6 Shie...

Страница 33: ...SSING SYSTEM Imax 20mA Uextmax 30V Imin 4mA Current loop resistance Rzmin 250 Rzmax 800 Selectable functions of the current output Output Q Q Output 0 Q Fixed current 4 20mA Current for Q Current for...

Страница 34: ...SING SYSTEM OPERATION Communication interface RS 485 MODBUS RTU according to standard EN 61158 electrically insulated PC requirements Windows 7 or higher OS upgrade Linux iOS with JAVA 8u40 or higher...

Страница 35: ...tial equalising use Cu conductor of cross section 4mm2 The external PE terminal on the transmitter box shall be internally connected to the reference meter potential Electrically conductive piping Fla...

Страница 36: ...r the flowmeter Each grounding ring shall be inserted between two sealing rings The grounding rings are not included among the standard meter accessories but they can be ordered with the product Regar...

Страница 37: ...he correct terminals in the flowmeter and the co operating equipment o secured against incidental excessive stress pulling out of the respective glands and The meter grounding and potential equalising...

Страница 38: ...the basic screen format with the following data will be shown Current volume flow rate if an error is detected an error code is displayed next to the current flow Aggregate fluid volume passed through...

Страница 39: ...format Actuated can be just one button at a time the other buttons shall remain uncovered To press the button repeatedly you must first zoom out the finger and then reinsert 7 3 Flowmeter control 7 3...

Страница 40: ...he time is not set correctly E14 Overload flow Q4 exceeded As long as you move in the control or parameter setting menus the display remains in the active mode back lighted The backlighting time can b...

Страница 41: ...owmeter verified as to its functions calibrated and with parameters set according to the customer s order If installed in the user s technology in observance of the requirements specified in the produ...

Страница 42: ...installation and service manual Page 42 of 72 Electromagnetic flowmeter FLONET FH30xx ELIS PLZE a s Lu n 425 15 301 00 Plze Czech Republic phone 420 377 517 711 fax 420 377 517 722 Es 90678K FLONET F...

Страница 43: ...ram FLOSET 4 0 makes it possible to read the measured quantities volume flow rate and flow volumes passed through the meter sensor in both directions set the parameters of the measured quantities to b...

Страница 44: ...rd SR 20 to 80 DN25 to DN1200 HR 0 to 80 DN25 to DN1200 SPR 5 to 80 DN40 to DN1200 PTFE 20 to 110 DN15 to DN1200 E CTFE 20 to 110 DN300 to DN1200 Stainless steel optional SR 35 to 80 DN25 to DN1200 HR...

Страница 45: ...window in the transmitter Language Czech English Dutch Spanish Polish French Italiano German Russian or Portuguese Physical units of displayed quantities Metric US Imperial Functions Bidirectional me...

Страница 46: ...functional output Passive electrically insulated from the ground and other outputs Uextmax 30V Imax 50mA Open collector Operational modes Frequency frequency range 0 to 10kHz duty cycle 1 1 Pulse Maxi...

Страница 47: ...eter parameters the same type of electric output as that used for the initial calibration at the manufacturing plant shall be selected Such measurements shall be performed under specified reference co...

Страница 48: ...10 0 0384 0 0240 25 18 14 0 0576 0 0360 32 30 24 0 0960 0 0600 40 45 36 0 1440 0 0900 50 72 58 0 2304 0 1440 65 120 96 0 3840 0 2400 80 180 144 0 5760 0 3600 100 280 224 0 90 0 56 125 430 344 1 38 0 8...

Страница 49: ...ling insert is not included among the standard meter accessories Located at the top of the transmitter box is a grounding bolt and a flat area intended for the flowmeter rating plate The transmitter p...

Страница 50: ...nd an arrow indicating the positive fluid flow direction The connections to the sensor terminal box are described in Chapter 5 ELECTRICAL CONNECTIONS 10 3 Cable gland sizes Compact meter version Trans...

Страница 51: ...180 200 96 4 2 32 140 82 197 200 96 6 2 40 150 92 207 200 96 6 5 50 165 107 225 200 96 8 6 PN16 65 185 127 245 200 96 10 4 80 200 142 260 200 96 12 1 100 220 162 280 250 96 15 5 125 250 192 310 250 12...

Страница 52: ...3 4 98 6 62 177 200 66 3 1 108 72 187 200 96 3 1 1 4 117 3 82 197 200 96 4 1 1 2 127 92 207 200 96 4 2 152 4 107 227 200 96 6 2 1 2 177 8 127 249 200 96 9 3 190 5 142 263 200 96 14 4 228 6 162 292 250...

Страница 53: ...lic phone 420 377 517 711 fax 420 377 517 722 Es 90678K 10 5 1 3 Wafer sensor Rated pressure DN d A L Weight kg 25 72 163 104 1 5 PN40 32 82 173 124 1 8 40 93 184 124 2 4 50 107 201 124 2 5 65 127 221...

Страница 54: ...Plze Czech Republic phone 420 377 517 711 fax 420 377 517 722 Es 90678K 10 5 2 Transmitter 10 5 2 1Transmitter for compact meter version Transmitter weight approx 3kg 10 5 2 2Transmitter for remote me...

Страница 55: ...00 Plze Czech Republic phone 420 377 517 711 fax 420 377 517 722 Es 90678K 10 5 2 3Transmitter for remote meter version sensor protection class IP 68 Transmitter is provided with a connecter facilita...

Страница 56: ...mage due to unprofessional conduct on the side of the user or their service organisation Some service actions require that the flowmeter or a part thereof be energised Such actions shall be performed...

Страница 57: ...ack up battery on the processor board Should this not help replace electronic unit the processor output and or measuring PC boards E04 Other types of electronic unit error Should the error condition c...

Страница 58: ...al cable Power line interference Excessive content of air bubbles or solid particles in measured fluid In reference to the manual check potential equalisation connections and sensor and fluid groundin...

Страница 59: ...replacement the error condition still exists dismantle the terminal board and remove the power supply board located underneath 9 Loosen three bolts M4 and take away the terminal board Unscrew distance...

Страница 60: ...n the direction of the transmitter axis 5 In cases of defective display replace the display board and check its correct function 6 Should the error condition continue even after the power circuit and...

Страница 61: ...for service with the meter manufacturer or an authorised service centre the product shall be thoroughly decontaminated Representation on product decontamination In observance of the applicable environ...

Страница 62: ...epair claims shall be communicated to the manufacturer in writing by E mail fax or registered post The manufacturer should reject a warranty claim Such position shall be made known to the customer in...

Страница 63: ...langed 1 Wafer from DN25 up to DN200 2 Design version Compact COMFORT 4 Remote COMFORT 5 TECHNICAL PARAMETERS EN ASME Sensor size DN15 NPS 1 2 0 1 DN20 NPS 3 4 0 2 DN25 NPS 1 0 3 DN32 NPS 1 1 4 0 4 DN...

Страница 64: ...N40 DN1200 3 PTFE DN15 DN1200 4 E CTFE DN300 DN1200 5 Non standard x Sensor protection class Standard IP 67 1 Improved IP 68 2 Fluid grounding Grounding on piping 1 Grounding rings 2 Grounding electro...

Страница 65: ...TING Pulse number l pulse 0 001 1 0 01 2 0 1 3 1 4 10 5 100 6 1000 7 10000 8 Non standard x Fluid volume units l 0 1 m3 0 2 gal 0 3 imp gal 0 4 bbl 0 5 bush 0 6 yd3 0 7 ft3 0 8 in3 0 9 bblLiq 1 0 hl 1...

Страница 66: ...itivity Standard 0 5 Q3 1 Non standard x Language esky 0 1 English 0 2 Dutch 0 3 Espa ol 0 4 Polski 0 5 Fran ais 0 6 Italiano 0 7 Deutsch 0 8 0 9 Portugu s 1 0 Data on display Aggregate volume 1 Time...

Страница 67: ...ection 5 6 0 6 pulses for Q 0 7 Pulses for Q 0 8 Non standard pulses pulse number 0 9 Q Q lim Q lim Q3 OUT1 on 1 0 Q Q lim Q lim Q3 OUT1 on 1 1 No error conditions OUT1 on 1 2 Permanently closed OUT1...

Страница 68: ...ORDER NUMBER COMMUNICATION RS 485 MODBUS RTU Address 1 0 0 1 2 0 0 2 3 0 0 3 247 2 4 7 Speed Baud 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 7 38400 8 56800 9 HART Not required 1 yes 2 FLOSET 4 0...

Страница 69: ...mbers of the order number digits 46 47 48 49 ORDER NUMBER COMMERCIAL TERMS AND CONDITIONS Packaging No packaging 1 Standard 2 For export 3 Non standard x Delivery Personal collection 1 Forwarding comp...

Страница 70: ...surement of liquids in closed profiles EN ISO 4064 1 Water meters for cold drinking water and hot water EN 1092 1 Flanges and flanged connections ASME B16 5 Pipe flanges and flanged fittings EN 13480...

Страница 71: ...c Implying biological hazard Corrosive Caustic agent Flammable Detrimental to environment Other types of risk The sensor cavities have been emptied and cleaned Meter surface is free of fluid traces Re...

Страница 72: ...etic flowmeter FLONET FH30xx ELIS PLZE a s Lu n 425 15 301 00 Plze Czech Republic phone 420 377 517 711 fax 420 377 517 722 Es 90678K Man fac e s add ess ELIS PLZE a s L n Plze Czech Republic Telephon...

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