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4-3 Programming, Standard Features

Note:

When entering multiple pulses, press

ENT

after each

CREATE SETPOINTS

CLEAR SETPOINTS

Output Setpoint Programming

Programming Error Messages

Flashing error messages indicate programming mistakes
as they occur.

Simply press to cancel flashing error message.

POS

CHN

PGM

FCN

CLR

If POS or RPM
led NOT lit press:

POS or RPM
led now lit

SELECT OUTPUT CHANNEL

POS
RPM

CHN

VIEW SETPOINTS

View setpoints of output channel presently selected.

E1 OLAP:

Output pulse just attempted overlapped an existing output
pulse on same channel.

E2 -run:

Attempted programming can NOT be done while machine is
running (transducer is turning).

E4 -Pro:

Program enable Off when programming was attempted.

E5 8888:

Value entered NOT valid for item being programmed.

E6 -379:

Invalid setpoint entered: A setpoint ending in 3, 7, or 9 was
entered. (Encoder Only - Exceptions: 89, 179, 269, and 359)

E7 -dEF:

Attempted to program too many Enable Inputs (FCN 9).

E9-tdE:

Attempted to program too many timed outputs (FCN 5).

E11-ScE:

Attempted to program more than 16 speed compensated
outputs (48 I/O controls only).

See pgs. A-12 thru A-14 for more details on error messages.

Output Setpoint Programming

Desired output channel MUST be selected before its
setpoints can be created, viewed, adjusted, or cleared.

CHN and POS
displays blank

1st Digit shown
in CHN display

2 Digit value in
CHN display

ON/OFF setpoints shown in position
display in increasing order with ON
and OFF LEDs. 0 is shown and both
LEDs off if no setpoints exist.

ON/OFF setpoints shown in position
display in decreasing order with ON
and OFF LEDs. 0 is shown and both
LEDs off if no setpoints exist.

VIEW

Channel 16 used as example.

CLEAR 1 PULSE

To clear 1 pulse (1 pair of setpoints) on selected output channel.

Use numeric entry method (shown in CHANGE SET-
POINTS above) to set OFF setpoint equal to ON setpoint
value. Both setpoints will be erased.

To clear all setpoints on selected output channel.

CLEAR EXISTING SETPOINTS

ON Led lit,
POS blanks

OFF

0 shown in
POS display

0 shown in
POS
display

OFF Led
lit, POS
blanks

ENT

POS display
blinks and
shows 0, ON
and OFF LEDs
are off.

To change all setpoints in the output channel simultaneously.

MULTI-PULSE MODE

PULSE MODE

To change both setpoints of a pulse simultaneously.

CHANGE SETPOINTS

Pulse led lit

INC/DEC

NUMERIC ENTRY

To change setpoints in output channel presently selected.

PULSE

INC

DEC

PULSE

INC

DEC

INC

DEC

Displayed ON/OFF setpoint increases 1
increment each time INC key is pressed.

Displayed ON/OFF setpoint decreases 1
increment each time DEC key is pressed.

1st Digit shown in
POS display

2 Digits shown in
POS display

ENT

POS display blinks once to
confirm setpoint change.

Changing setpoint to 50 degrees used as example.

ON and OFF setpoints of ALL pulses

increase/decrease 1 increment each

time INC/DEC key is pressed.

ON and OFF setpoints of ALL pulses

increase/decrease 1 increment each

time INC/DEC key is pressed.

DEC

INC

Pulse led lit

PULSE

Pulse led
blinking

1st Digit shown in
POS display

OFF led lit, POS
blank

POS display blinks
once to confirm
setpoint entry.

2 Digits shown in
POS display

1st Digit shown in
POS display

2 Digits shown in
POS display

On led lit, POS
blank

OFF

ENT

On at 30 degrees used as example.

Off at 60 degrees used as example.

To create setpoints in output channel presently selected.

pulse.

Содержание PLUS PS-5000 Series

Страница 1: ...Programming Installation Manual January 2006 PLµS PS 5000 Series Programmable Limit Switch 13647 Metric Rd Roscoe IL 61073 USA 815 389 2620 FAX 815 389 3304 800 228 5487 U S A and Canada ...

Страница 2: ... Rights Reserved Neither this document nor any part may be reproduced or transmitted in any form or by any means without permission in writing from the publisher PLµS SLIMLINE and PLµSNET are all registered trademarks of ...

Страница 3: ...ressing the number keys Press ENT key Press ON key enter the position at which you want the output to turn on then press ENT key Press OFF key enter the position at which you want the output to turn off then press ENT key Press POS RPM key to exit this function Note Repeat step 4 until you have entered all the setpoints in the channels you wish to program You can enter multiple on off setpoints in...

Страница 4: ...cA Communications Parameters 4 6 FCN 6 Output Channel Access 4 7 FCN 7 Motion ANDing 4 8 FCN 8 Subdividing Outputs 4 9 FCN 9 Enable Inputs and Modes 4 9 Setup Level Programming FCN 1 Motion Setpoints 4 10 FCN 2 Offset 4 10 FCN 3 Program Number 4 10 FCN 4 Speed Compensation Standard 4 12 Speed Compensation Negative 4 12 FCN 5 Timed Outputs 4 13 Section 5 Programming Optional Features Leading Traili...

Страница 5: ...under no circumstances shall Electro Cam Corp be liable for a Any product damaged or lost in shipment Inspection for damage should be made before acceptance or signing any delivery documents releasing responsibility of the delivering car rier b Product failure or damages due to misuse abuse improper installation or abnormal condi tions of temperature dirt or other contaminants as determined at the...

Страница 6: ...g or stopped by using the increment decrement or numeric keys The keyboard is also used to synchronize the control s position to the machine eliminating the need to mechanically adjust the resolver s shaft position Multiple Programs Depending on the model ordered up to 64 different programs or jo b recipes can be stored in the control s memory This minimizes down time for job change over because s...

Страница 7: ...s that do not demand a fast response while other PLμS outputs directly control devices that must operate quickly and consistently High Resolution H resolvers only Controls with this option can divide the resolver shaft Serial Communication Serial communication provides an RS 232 and an RS 485 communication port Using PLμSNET software for IBM compatible computers available from Electro Cam Corp the...

Страница 8: ... N08 Transistor Sinking Resolver 8 64 no F H L V W 20 24 PS 5011 10 N16 Transistor Sinking Encoder 16 64 no F G L P V W 20 24 PS 5111 10 N16 Transistor Sinking Resolver 16 64 no F G H L P V W 20 24 PS 5011 10 P08 Transistor Sourcing Encoder 8 64 no F L V W 20 24 PS 5111 10 P08 Transistor Sourcing Resolver 8 64 no F H L V W 20 24 PS 5011 10 P16 Transistor Sourcing Encoder 16 64 no F G L P V W 20 24...

Страница 9: ...Controllers w External I O Module Rack 2 1 Dimensions Component Locations PS 5001 PS 5101 PS 5004 PS 5104 PS 5034 PS 5134 Detailed View of 24 VDC Version See Page 2 4 for Controller Dimensions ...

Страница 10: ...Component Locations PS 5021 PS 5121 PS 5024 PS 5124 Controllers w I O Modules on Controller Back LED HOLD DOWN SCREW FUSE 4A Slimline Modules TOP Detailed View of 24 VDC Version See Page 2 4 for Controller Dimensions ...

Страница 11: ...Controllers with Built In Transistor I O Chips 2 3 Dimensions Component Locations PS 5011 PS 5111 Detailed View of 24 VDC Version See page 2 5 for Controller Dimensions ...

Страница 12: ...PS 5021 PS 5121 PS 5024 PS 5124 PS 5001 PS 5101 PS 5004 PS 5104 PS 5034 PS 5134 Controller Dimensions 2 4 Dimensions Component Locations ...

Страница 13: ...PS 5011 PS 5111 Controller Dimensions 2 5 Dimensions Component Locations ...

Страница 14: ...trols switching this input to Logic Common instantly changes the control s position to zero degrees The position re zeroes off of the leading edge of thesignal butisnotheldatzerowhiletheinputisenergized When the controller is de energized the controller position will revert to the offset value programmed in FCN 2 On models PS 5004 5104 5024 and 5124 this input is the enableinputforoutputGroup1 The...

Страница 15: ...cated to analog output and will not work with other modules If an analog module is used it must be installed in position 16 Odd Terminals or hot Even Terminals or load Slimline M16 Rack DIN Rail Rack PS 4100 11 M16 D End View DIN Rail D Notes A Slimline module is required for each Input or Output used See Appendix for module specs AC and DC modules can be mixed as needed Input modules can be used ...

Страница 16: ...and DC modules can be mixed as needed Input modules can be used only with 5004 and 5104 units Output modules act like switches they do not supply power to loads Either 25 pin connector can be used to connect the rack to the controller The other connector ties to a second rack for 48 I O as shown below Odd Terminals or hot Even Terminals or load Configuration for 48 I O System Standard 24 Rack PS 4...

Страница 17: ...spikes may damage the module Use one of the following two methods to suppress voltage spikes For infrequent switching connect a varistor MOV across the terminals For continuous switching wire an R C suppressor in parallel with the load Control must have Option A to use analog output module Analog output modules source the analog signal Analog output signals are isolated Caution Do not apply extern...

Страница 18: ...ng External Power Supply Terminal 7 Various Models Sinking means that when the logic is true and the output or input device is ON the output or input device is providing a DC common or ground to the connected device Sourcing means that when the logic is true and the output or input device is ON the output or input device is providing a DC voltage to the connected device This information is importa...

Страница 19: ...ncorrectlywiredtothe and terminalsonthe output terminal strip On the sourcing output versions this fuse will also blow if the total amount of current being conducted by that group of 8 outputs exceeds 1 Amp If a fuse blows all 8 of the outputs in that group will be inopera tive until the fuse is replaced Output Cables Pluggable screw terminal strips are used to connect the transistor outputs to th...

Страница 20: ...the same power supply Thesamepowersupplycanbeusedtopowerall16outputs byparallelingthewiringbetweenthe and terminalson the PLuS output terminal strips The load power supply must be connected to both the and terminals on the output terminal strip s The unpluggable output terminal strips are keyed so they can only be plugged into the correct receptacle Use shielded cable s for output wiring Electro C...

Страница 21: ...er supply used within a group of 8 outputs must be connected to the terminal of the output terminal strip Thesamepowersupplycanbeusedtopowerall16outputs byparallelingthewiringbetweenthe and terminalson the 5011 output terminal strips Both the and terminals on the output terminal strip s must be connected to a load power supply The unpluggable output terminal strips are keyed so they canonlybeplugg...

Страница 22: ...s PS 5X11 with Sinking Outputs PLC with Sourcing Inputs A B calls these sinking inputs PS 5X11 with Sourcing Outputs Power Supply can be external from the PLC Power Supply can be external from the PLC Built In Transistor I O Chips Output Wiring to PLC PS 5011 PS 5111 ...

Страница 23: ...e rack transistor outputs cannot be configured as inputs the only enable input available is the Output Group Enable 1 input located on the logic strip Output Group 1 can operate in any output mode all other groups must operate in Mode 0 only To PS 5X34 Control Controlsystemsrequiring32orfeweroutputswillneedonly 1 PS 4100 12 X32 transistor output rack The Rack Address Jumper must be plugged into po...

Страница 24: ...er DC Power Fuses 4 Amps F1 F2 E C Pt PS 9005 0004 Wickman Pt 19370 K Dip Jumper Blocks on Sinking Output Racks E C Pt PS 9006 0015 Transistor Array Chips on Sourcing Output Racks socketed for field replacement E C Pt PS 9011 2580 Generic Pt UDN 2580 OR Transistor Array Chips socketed for field replacement E C Pt PS 9011 2803 Generic Pt ULN 2803 Output Terminals 1 8 E C Pt PS 9006 0011 unpluggable...

Страница 25: ... Note PLµS transistor output rack and PLC MUST both be connected to the same DC positive PLC Wiring to a PLC with Sourcing Inputs A B calls these Sinking Inputs Power Supply can be external from the PLC PS 4100 12 P32 Note PLµS transistor output rack and PLC MUST both be connected to the same DC common PLC PS 5X34 System Wiring to PLCs ...

Страница 26: ... of the corresponding socket as pictured in the illustration to the left A connection between these two holes will short out the User DC Power supply and cause one of the User DC Power Fuses to blow Part Numbers Sinking Transistor Array Chip E C PT PS 9011 2803 Generic PT ULN 2803 16 Pin Dip Jumper Block E C PT PS 9006 0015 The output circuits of the Sinking and Sourcing output boards are powered ...

Страница 27: ...ions it may be advisable to disconnect the ring lug to prevent ground loops through the cable shield Consult Electro Cam if electrical noise problems are suspected Shield Connector Resolver End PT PS 5300 01 MSC ITT Cannon KPT 06 F 12 10 S Connector Controller End PT PS 5300 01 TER Weidmuller BLA7 12822 6 STANDARD RESOLVER CABLES PT PS 5300 01 XXX XXX LENGTH IN FEET S2 S4 S1 S3 R1 R2 Flange Mount ...

Страница 28: ...elugshould be attached to the grounding stud on the cover plate of the resolver In some installations it may be advisable to disconnect the lug to prevent ground loops through the cable shield Consult Electro Cam if electrical noise problems are suspected Resolver Wiring and Dimensions Stainless Steel Foot Mount Resolver 5 8 Shaft 625 624 dia 15 88 15 85 mm For horizontal applications Horizontal M...

Страница 29: ...ctor assembly PS 4300 09 XXX is available for installations where it is desirable to unplug the encoder cable from the control enclosure Installation Procedure 1 Turn encoder connector rectangular parallel to cable andslideknurledcompressionnutoverit Threadedend of nut must face encoder connector 2 Slip the nylon friction washer and the rubber sealing grommet onto the cable by opening up the split...

Страница 30: ...p and Operator Access Programming Access Levels LOGIC COMMON PROGRAM SELECT 2 PROGRAM SELECT 3 MASTER PROGRAM ENABLE OPERATOR PROGRAM ENABLE MOTION DETECTION OUTPUT OUTPUT GROUP ENABLE 1 12VDC OUT 150 mA MAX 1 2 3 4 5 6 7 8 9 10 PROGRAM SELECT 1 FEATURE MASTER SET UP OPERATOR Enable Method hardware code hardware code Output Set Points All All Selected Output Time Out Values All All Selected Motion...

Страница 31: ... one at a time The corresponding ON or OFF LED will be lit toindicatewhetheranONorOFFedgeiscurrentlydisplayed The VIEWkeydisplaysthesetpointsinincreasingnumeric order the VIEW key displays them in decreasing numeric order The PULSE key allows setpoint pairs pulses to be incremented and decremented simultaneously When the PULSE LED is lit steadily the pulse both edges whose edge is currently displa...

Страница 32: ...EDs 0 is shown and both LEDs off if no setpoints exist VIEW VIEW VIEW VIEW Channel 16 used as example CLEAR 1 PULSE To clear 1 pulse 1 pair of setpoints on selected output channel Use numeric entry method shown in CHANGE SET POINTS above to set OFF setpoint equal to ON setpoint value Both setpoints will be erased To clear all setpoints on selected output channel CLEAR EXISTING SETPOINTS ON Led lit...

Страница 33: ...d with cable entrance on the right SF Scale Factor Resolver units only TheScaleFactoristhenumberofincrementseachrevolution of the resolver will be broken into A Scale Factor of 360 0 359 allows programming to be done in degrees A Scale Factor of 1024 0 1023 allows setpoint programming to be done at fine resolution 35 degree increments ScaleFactorsrangefrom2 1024onstandard5000controls Scale Factors...

Страница 34: ... tr RPM will be displayed and the RPM LED will be lit Present toggle RPM value shown tr toggle rPM selected 2nd Press CHN key until tr is shown 3rd 1st If FCN 0 not shown press FCN 0 ENT Press number keys followed by ENT to change toggle RPM Press CHN key until dd is shown 2nd 3rd 1st If FCN 0 not shown press FCN 0 ENT Present display default dd shown dd display default selected Press PULSE key to...

Страница 35: ...h the type of port being used by the device communicating with the PLμS cS communicationSpeed Specifiesthebaudrate bits per second that the PLμS communication port will operate at It must be set for the same baud rate as the device communicating with the PLμS control The choices are 4800 9600 19200 and 38400 baud 9600 is the default setting cA communication Address Each control can have auniquecom...

Страница 36: ...n Operator can adjust values in this channel oFF Operator cannot adjust values in this channel SP Setpoints on Operator can adjust setpoints oFF Operator cannot adjust setpoints Sc Speed Compensation FCN 4 on Operator can adjust speed comp values oFF Operator cannot adjust comp values Encoder based controls with the E option have NegativeSpeedCompensationcapabilities page4 9 to Timed Outputs FCN 5...

Страница 37: ... at 1 and then ANDing it with the Motion setpoints Setting both points at 1 will turn the output on for a full 360 By ANDing this output to the Motion setpoints the output will be on constantly as long as the RPM is within the Motion setpoint range on Output is disabled IF present RPM is not within Motion setpoints oFF Output will cycle on and off at programmed position setpoints regardless of pre...

Страница 38: ...enable window for Group 1 channel 92 for Group 2 and etc See Enable Modes in appendix for details Present number of outputs 2nd Press PGM key Number of Output Groups blinks 3rd Press number key followed by ENT to change number of output groups 1 8 1st If FCN 8 not shown press FCN 8 ENT Present number of Output Groups 3rd Output Group selected 1st If FCN 8 not shown press FCN 8 ENT Present number o...

Страница 39: ...chine position Note Once programmed in a channel FCN 7 this function will be present in that channel in all programs FCN 3 Program Number Setup or Master program enable must be active The Active Program is the program machine setup which is currently controlling the outputs The total number of programs available are subdivided into groups of eight which are called Program Banks Each Program Bank c...

Страница 40: ...P values will automatically be calculatedandselected Itwillnotbenecessarytocalculate orprogram Pb or AP buttheycanbeviewedtoverifythat their values correspond to the selected program number Pn Program number 1 64 Pb Program bank 1 8 8 banks of 8 programs each AP Active Program 1 8 active program within bank Example If Program number Pn 34 is selected Pb will equal five 5th bank of eight programs a...

Страница 41: ...rly synchronized to the machine Note 1 Degree 1000 RPM resolution allows Speed Comp to be adjusted very accurately Because the adjustment is so fine it may be necessary to make larger changes to the SpeedCompvaluetoseeachangeinmachineperformance A change of 6 degrees 1000 RPM is needed to make a 1 mSec difference to the device being controlled FCN 4 Negative Speed Compensation Input Gating Setup o...

Страница 42: ...fter a specified time duration insteadofstayingonuntiltheoffpositionsetpointisreached Anyoutputcanbetimed andeachtimedoutputcanspecify a unique time dwell This is appropriate for devices which requireaspecificoutputtime regardlessofmachinespeed Timed outputs are programmed like standard outputs with on and off positionsetpointsspecified Atimedoutputwill turn on at the specified on position setpoin...

Страница 43: ...ailing pulse edges turn off The amount of speed compensation needed is determined in the same manner used for standard speed compensation but two values will be needed for each output channel being compensated Speed compensation is set in units of Degrees 1000 RPM regardless of the scale factor being used If leading edge and or trailing edge responses of output device are known the amount of Speed...

Страница 44: ...il Ah is shown 3rd Press number keys followed by ENT key to change Analog high RPM value Ah Analog high RPM 1st If FCN 1 not shown press FCN 1 ENT Programming the Analog Full Scale Signal RPM Programming the Analog Offset Outputs Based On Direction of Rotation Option D Channel Use CHN key to toggle between OFF INC DEC Hysteresis value InstandardPLµScontrollerswithoutthe D option outputs will turn ...

Страница 45: ...MSB 48 outputs CHN 41 48 41 LSB 48 MSB G7 B7 G6 G6 B7 B6 B7 B6 G5 G5 B6 B5 B5 B5 G4 G4 B4 B4 B4 G3 G3 B3 B3 B3 G2 G2 B2 B2 B2 G1 G1 B1 B1 B1 G0 G0 B0 Gray Code Conversion Ladder G0 G7 Gray Code Input Bits from PLuS control to PLC B0 B7 Binary Equivalent of Gray Code Position from PLuS control FCN 4 Gray Code Speed Compensation Setup or Master program enable must be active Speed Compensation is the...

Страница 46: ...exact number of pulsesthatcanbestoredwillvarybetweendifferentmodels and features included An F option control can store as many as 992 different setpoint programs Unlike other PLμS controls a special Pn program number feature included in F controls allows direct access to any program by entering its 3 digit value Also thecurrentactiveprogramnumberisdisplayed during normal operation as shown below ...

Страница 47: ...r Pn 94 is selected Pb will equal 12 12th bank of eight programs and AP will equal six 6th program within this bank DO NOT enter values into Pb or AP if the keyboard programselectionisbeingused Simplyprogram Pn tothe desired program number from 1 992 Hardware Selection of Program Number The hardware program select inputs override the keyboard programmed Active Program AP value when any one or comb...

Страница 48: ...ram Any inactive program can be viewed or edited from the PLuS keyboard while the current active program controls the machine Pressing the PGM key will select any inactive program for viewing or editing Press the number keys of the desired program number followed by ENT to select the desired inactiveprogram Thisprogramnumberwillbeshowninthe setpoint display area to the right of Pn in the channel d...

Страница 49: ...nge it Channel 80 Select CHN 80 and press ENT to change the registration center position to the current machine position machine was at 30 in example 2 To accomplish registration control it is necessary to wire channel 14 and 15 outputs and the registration mark sensor as inputs to a registration control system or PLC Exact wiring is determined by the control system being used Some registration co...

Страница 50: ...duct 4 mA of current to common when energized Decrease Input Terminal 3 normally Program Select 1 The decrease input is a one shot that causes the programmed setpoints in both channels 14 and 15 to be decremented one step each time the input is energized center decreases one step The control will display the new CHN 14 on value for two seconds after the input is energized Increase Input Terminal 4...

Страница 51: ...e gap between the output 14 and 15 pulses registration OK area can be monitored and or changed through CHN 81 Each time CHN 81 is accessed its value is calculated from the current output 14 and 15 pulses Therefore CHN 81 can be a unique value within each program and is not a global value For this reason CHN 81 is not part of the PLuSNET ASCII file used to store edit and load the control s programm...

Страница 52: ...atic Reversal of Centering Logic CHN 81 0 CENTER POSITION 350 10 70 290 REG MARK TOO SOON REG MARK TOO LATE CHN 14 CHN 15 60 60 90 180 270 Example 3 CHN 14 ON 20 OFF 320 CHN 15 ON 100 OFF 40 CENTER POSITION 30 CHN 14 ON 350 OFF 290 CHN 15 ON 70 OFF 10 CENTER POSITION 0 CHN 14 60 60 CHN 81 30 CENTER POSITION 40 100 20 320 CHN 15 REG MARK TOO SOON REG MARK TOO LATE 90 180 270 0 Example 4 OFF Logic R...

Страница 53: ... the number of outputs available is reduced accordingly Appendix A 1 Outputs are assigned to the groups in sequential order Therefore Group 1 output s will start with the first available output after the input modules on rack and include the specified number of outputs Group 2 will begin with the next output and run sequentially until its specified number of outputs is reached This process continu...

Страница 54: ...le 2 On a 16 I O 5XX4 controller establish four groups of outputs with six outputs in Group 1 two outputs in Group 2 three outputs in Group 3 and the remaining outputs two in Group 4 Each group requires an input signal and the groups will operate in Modes 1 4 respectively Program FCN 8 as follows PGM CHN POS 4 01 6 Group 1 6 outputs modules 4 9 4 02 2 Group 2 2 outputs modules 10 11 4 03 3 Group 3...

Страница 55: ...other cycle Use this mode to check presence and correct position of a product before enabling the output group for this machine cycle Example Applications that Use Modes Web Converting Machines Disposable diapers medical pads office folders etc Phase relationships between machine sections can be adjusted manually using Mode 0 or automatically using Mode 1 Cartoners Case Packers Vacuum material han...

Страница 56: ...ections of a machine that vary in phase relationship This illustration shows a single PLuS control and resolver controlling three Adjustable Phase sections of a converting machine The rotary position of the electrical output signals can be manually set adjusted from the keyboard or automatically adjusted by sensors This keeps the electrical control signals properly synchronized to the mechanical d...

Страница 57: ...the next loop take affect quickly Note that the logic path can only flow in the direction of the arrows never against them Rectangle Block Output enable disable status or a logic memory flag is altered Diamond Block A yes no decision is made based on the condition stated within the block Mode 1 Flow Chart Blocks 1 Control powers up and assumes position determined by last offset programmed from key...

Страница 58: ...up 1 position and activates Group 1 outputs Conveyor Group 2 Enable Input resets Group 2 position and activates Group 2 outputs Glue Heads Sensor Glue Bead Sensor One resolver provides travel information for both glue heads Example Application Control different machine functions asynchronously on demand This illustration shows a PLμS control and one resolver independently controlling two glue head...

Страница 59: ...ath can only flow in the direction of the arrows never against them Rectangle Block Output enable disable status or a logic memory flag is altered Diamond Block A yes no decision is made based on the condition stated within the block Mode 2 Flow Chart Blocks 1 Control powers up and assumes position determined by last programmed offset 2 Outputs are disabled Group enable input is armed 3 Check for ...

Страница 60: ...will be aborted during this empty flight bar Enable Sensor gluing will NOT occur when this sensor is de energized Glue Head The gluing operation will be aborted during the crushed portion of this box Resolver monitors conveyor travel Conveyor Mode 3 Example Application How to Program Mode 3 Operation 1 Program FCN 8 and 9 to correctly establish the output grouping and modes required for this machi...

Страница 61: ...same path of blocks repeatedly loop until a condition changes within one of the decision blocks in that loop which alters the path Response to a condition change is almost instantaneous so the new conditions established in the next loop take affect quickly Note that the logic path can only flow in the direction of the arrows never against them Rectangle Block Output enable disable status or a logi...

Страница 62: ...e skipped Conveyor Example Application Operate machine function s only if sensor detects part in correct position In this illustration the punch will operate if the enable sensor detects the leading edge of the part at the correct position in the machine cycle The presence and correct position of parts is verified by the enable sensor before the group output s are activated The control position re...

Страница 63: ...ges within one of the decision blocks in that loop which alters the path Response to a condition change is almost instantaneous so the new conditions established in the next loop take affect quickly Note that the logic path can only flow in the direction of the arrows never against them Rectangle Block Output enable disable status or a logic memory flag is altered Diamond Block A yes no decision i...

Страница 64: ...nformation will remain unchanged It will be necessary to re program all functions that were altered from the factory defaults See page A 16 Alt Fcn 7000 for a listing of factory defaults E0FAtL Memory Fault A problem with random access memory has been detected and the unit cannot function properly Memory circuitry in the controller is not functioning properly Solution Control must be returned to f...

Страница 65: ...re timed outputs than are allowed The number of timed outputs depends on the number of outputs and the timing base selected page 4 5 8 9 and 16 output systems 8 1 mSec timed outputs 4 5 mSec timed outputs 24 and 48 output systems 4 1 mSec timed outputs No 5 mSec time base Solution Press the CLR CLE key to clear the flashing error message E10 rES Resolver Fault No resolver is connected to the contr...

Страница 66: ...on to be written directly into the control s EEPROM memory thus allowing rapid loading of program information The PLuSNET DLOAD down load program first puts the control in the Stop mode before sending information When the loading process is complete it returns the control to the run mode If the loading process is interrupted the control might accidentally be left in the Stop mode Solution Power cy...

Страница 67: ...185 185 6 186 187 0 188 188 4 190 189 8 191 191 3 192 192 7 194 194 1 195 195 5 196 196 9 198 198 3 200 199 7 201 201 1 202 202 5 204 203 9 205 205 3 206 206 7 208 208 1 210 209 5 211 210 9 212 212 3 214 213 8 215 215 2 216 216 6 218 218 0 220 219 4 221 220 8 222 222 2 224 223 6 225 225 0 226 226 4 228 227 8 230 229 2 231 230 6 232 232 0 234 233 4 235 234 8 236 236 3 238 237 7 PLuS Control Positio...

Страница 68: ...Press any key to restart the control Alt Fcn 1005 Display Control Model Information Function display L if control has Leading Trailing comp Program display Graycodeoutputoption 0 No 1 Yes Channel display Number of I O channels Setpoint display Basic model number 5001 5104 etc Alt Fcn 1006 Display Options and Revision Function display P if control has Register Mark Phasing Program display A if cont...

Страница 69: ...y updates RPM To display position at all times set the toggle RPM to a number that is higher than the maximum speed of the machine To display RPM at all times set the toggle RPM to zero Note Ajumperbetweenterm4 6onthePLμS commport will disable display data to allow normal serial communication Controller Display Setup Controller Setup these FCN 0 items in the PLμS control as follows cS 9600 9600bau...

Страница 70: ...systems and higher 16 compensated outputs maximum Updated 10 times per second Leading trailing edge option update time determined by programming typically 5 to 10 times per sec Output Timeout 0 5 or 1 0 ms time base accuracy 1 0 time increments Number of Timed Outputs 1 0 ms time base 8 timed outputs 0 5 ms time base 4 timed outputs 24 and 48 I O systems have 1 0 ms time base only up to 4 timed ou...

Страница 71: ...Operating Temp 40 to 125 C 40 to 257 F Storage Temp 40 to 125 C 40 to 257 F Operating Humidity 95 Relative non condensing NEMA Rating NEMA 4 NEMA 4X Maximum RPM 3000 RPM Max Cable Length 1000 Ft Type Single Turn Brushless Resolution all 12 Bits 4096 increments Linearity standard 20 arc minutes resolver only 30 arc minutes combined with R D converter in controller Linearity specials 3 to 10 arc min...

Страница 72: ...VDC nominal 8 VDC maximum Turn On Time 100 µs maximum 60 Hz Turn Off Time 8 3 ms maximum 60 Hz Off State Leakage 2 mA AC rms 120 VAC rms 60 Hz Frequency 65 Hz maximum On State Volt Drop 1 6 V peak maximum Dropout Voltage 1 VDC maximum Pickup Voltage 2 5 VDC minimum Operating Temp 30 to 70 C 22 to 158 F DC Outputs EC ODC5 Standard EC ODC060 3 Slimline Output Voltage 0 to 60 VDC Output Current 3 A b...

Страница 73: ...4096 increments Output Voltage 0 10 VDC Output Current 140 mA DC maximum Accuracy 0 3 full scale 25 C 77 F 4 20 mA EC ANLG 420M Standard EC SANL 420M Slimline Resolution 12 Bits 4096 increments Output Current 4 mA DC to 20 mA DC Load Resistance 450 Ohms maximum Accuracy 0 3 full scale 25 C 77 F Appendix A 21 ...

Страница 74: ... Supply Current 16 mA DC maximum 5 VDC Off State Leakage 100 μA DC maximum 30 VDC Output Voltage Drop 0 4 VDC 50 mA DC Output Current 50 mA DC maximum Turn On Time 20 ms typical Turn Off Time 20 ms typical Input Allowed for No Output 45 VAC rms 3 mA AC rms maximum Operating Temp 30 to 70 C 22 to 158 F AC Inputs EC IAC5A Standard EC IAC240 Slimline Input Voltage 180 280 VAC rms Input Current 5 mA A...

Страница 75: ...08 and N16 Output Type Current Sinking NPN Output Voltage 5 30 VDC Output Current 50 mA cont maximum Input Voltage 5 30 VDC Sourcing Transistor Outputs PS 5X11 P08 and P16 Output Type Current Sourcing PNP Output Voltage 5 30 VDC Output Current 50 mA cont maximum Input Voltage 5 30 VDC ...

Страница 76: ...t SYS Error Message A 14 FCN Key 4 2 12 VDC Output Logic Terminal Strip 3 1 60 Pulse Disc ALT FCN 4 Create 60 Pulse Disc A 16 Output Setpoints Encoder A 15 Absolute Offset ALT FCN 3 A 16 Active Program Standard Controllers 3 1 4 10 Operator Access on oFF 4 7 Option F Extra Program Storage 5 4 Access Levels 4 1 Ah FCN 1 See Analog Output Alternate Functions A 16 ALT FCN 1 Display Transducer Positio...

Страница 77: ... On Off Sd 4 7 Setpoints On Off SP 4 7 Timed Outputs On Off 4 7 FCN 7 Motion ANDed Channels 4 8 FCN 8 Output Grouping 4 9 FCN 9 Output Enable Modes 4 9 Flashing Error Messages 4 3 A 12 A 13 A 14 Fuses 12 VDC Power Supply Logic Terminal Strip 3 1 Controller Input Power 1 2 Amp 2 1 2 2 2 3 Logic Terminal Strip 12 VDC Power Supply 3 1 Rack 16 Standard Modules 3 2 Rack 16 Slimline Modules M16 Rack 3 2...

Страница 78: ...Output Module Wiring 3 2 3 7 Program Enable Codes 4 1 4 4 Inputs 3 1 Programming Access Levels 4 1 Error Messages 4 3 A 12 A 13 A 14 Features 1 1 Program Select Inputs 3 1 PULSE Key 4 2 Pulse Mode Output Adjustment 4 3 Remote Display A 17 Resolver Cable 3 14 Flange Mount 3 14 Foot Mount 3 14 Specifications A 19 Wiring 3 14 Re Zero Input Output Group 1 Enable 3 1 on 5XX4 models see Modes 1 2 rU FCN...

Страница 79: ...C Power Output 3 1 3 5 Analog Output 3 4 Communication A 14 Encoder 3 16 Inputs Logic Terminal Strip 3 1 Input Power Controller 2 1 2 2 2 3 Input Modules 3 5 Master Program Enable 3 1 Motion Detection Output 3 1 Operator Program Enable 3 1 Output Group 1 Enable Re Zero Input 3 1 Power Outputs Modules 3 4 Resolver 3 14 Re Zero Input Output Group 1 Enable 3 1 Program Select Inputs 3 1 Transistor Out...

Страница 80: ......

Страница 81: ...800 228 5487 U S A and Canada Web Site www electrocam com email ecam electrocam com PRINTED IN U S A 252 01 06 ...

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