ELCOM TLM 1500 Скачать руководство пользователя страница 5

I02-115 User manual & maintenance guide 

        

Version 03 

(translation of the original manual)

  

of TLM 1500  

 

Page 

2

 sur 22

 

 

 

1.5

 

Safety instructions 

 

Safety  rules  regarding  transfer  systems,  especially  the  ones  regarding  the  electrical 
devices,  must  be  followed  during  all  the  use  phases:  mounting,  transport,  production.  
Disregarding these rules would be regarded as a wrong use of the machine. 

 

 
Using the transfer system in an explosive atmosphere can have a negative impact on the 
transfer system and is strongly discouraged. 

 

 
Never  perform  any  maintenance  on  your  own.  Another  worker  must  be  present  at  all 
time in order to shut the power down or perform first aid actions if needed. 
 

Changing  the  motor  position  or  removing  security  parts  must  only  be  done  when  the 
transfer system is unplugged from any power supply. 

When carrying maintenance or handling tasks while the transfer system is operating (belt 
tension setting), take care not to slide your hand between the belt and the belt support 
in order to avoid any accident. 

All  the  different  types  of  positioning  units  include  several  mobile  parts  driven  by 
pneumatic cylinders. Therefore, they must be well protected in the end-user machine in 
order to avoid any risks of pinching or squashing. We recommand to mount a protective 
housing around it. 

 

1.6

 

Safety instructions regarding the motor 

 

In  case  of  a  power  failure,  turn  off  the  transfer  system:    it  could  restart  automatically 
when  the  power  comes  back  which  could  cause  damages  and  even  injuries  to  the 
operator. 

 

1.7

 

Additional information 

These instructions aim at ensuring the safety of the people and the proper functioning of the transfer 
system.  If  you  wish  to  use  the  transfer  system  in  any  other  conditions,  please  do  not  hesitate  to 
contact us. 

Other information is available on our website, in the documentation section: 

http://elcom-automation.com/transfers/documentation

 

 

Содержание TLM 1500

Страница 1: ...2 115 User manual maintenance guide Version 03 translation of the original manual of TLM 1500 Modular transfer system TLM 1500 User manual Maintenance guide Translation of the original manual version...

Страница 2: ...1 Belts wear 5 4 2 Passageways of workpiece carriers 5 4 3 Pins 5 4 4 Wear of the belt guide 5 4 5 Transfer parts 6 4 6 Damped pneumatic Stoppers 6 4 7 Positioning units with simple and double effect...

Страница 3: ...te Description of modifications Prepared by Approved by 00 01 10 15 Initial translation S GUILLAUD BATAILLE 01 06 12 16 S GUILLAUD BATAILLE 02 19 09 18 2015 edition of ISO 9001 and 14001 standards del...

Страница 4: ...facturing of the elcom transfer systems The European Machinery Directive 2006 42 CE The European Low Voltage Directive73 23 CE elcom ensures an adequate follow up and products quality formalized by th...

Страница 5: ...dling tasks while the transfer system is operating belt tension setting take care not to slide your hand between the belt and the belt support in order to avoid any accident All the different types of...

Страница 6: ...meters unit Electrical power supply of the motors 380V three phase Motor power V12m mn 0 09 Kw V belt speed V16m mn 0 09 Kw Air pressure supply 5 to 6 bars Every cylinder must be equipped with a flow...

Страница 7: ...r magneto thermic circuit breakers 5 Check the running direction of the belt without any load 6 Adjust the cams and the selectors using a workpiece carrier 7 Start the transfer system with all the wor...

Страница 8: ...ng of the transfer system 4 1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4 2 Passageways of workpiece carriers The friction of the pins while operating...

Страница 9: ...st from the complete unit using the product Ref 800 00 003 polish plastics Air Industry 2101 Every 3200 hours Check the lubrication of the conical torque Apply grease to obtain the initial lubrication...

Страница 10: ...original manual of TLM 1500 Page 7 sur 22 4 7 Positioning units with simple and double effect damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fasteni...

Страница 11: ...ing Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Страница 12: ...ation of the original manual of TLM 1500 Page 9 sur 22 4 8 Positioning units with damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fastening screw Chec...

Страница 13: ...ring Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Страница 14: ...l fastening screw from the plate to release it from the positioning unit without removing the positioning unit from the transfer system For a quick lubrication of the guiding shafts it is also possibl...

Страница 15: ...e lift positioning unit from the transfer system for this maintenance Release the plate to access the guiding shafts and cylinder by removing the fastening screws Note On the lift positioning unit the...

Страница 16: ...uide Version 03 translation of the original manual of TLM 1500 Page 13 sur 22 5 MOTOR REPLACEMENT 5 1 Disassembly Unscrew the four screws from the plastic cover Take the circlip and the washer off Cir...

Страница 17: ...nual maintenance guide Version 03 translation of the original manual of TLM 1500 Page 14 sur 22 Remove the motor from the shaft Unscrew the anti rotation screw of the reducer on the transfer side Anti...

Страница 18: ...ew reducer Lubricate the shaft with copper grease For reassembly follow the previous steps in reverse order 5 3 Changing the timing belt The new timing belt is delivered already welded Unscrew the cap...

Страница 19: ...be held responsible for any malfunction if some spare parts have been used without the validation of elcom elcom reserves the right to make improvements and technical modifications without any further...

Страница 20: ...nce schedule Maintenance of the modular transfer system TLM 1500 Frequency Action Component Chapter 200 hours To dust Transfer parts 4 5 500 hours To check Belt Belt guide Workpiece carrier 4 1 1000 h...

Страница 21: ...h and German on our website http elcom automation com 8 3 List of part 11002001 Piston 11002008 Corps 11002009 Guide 11002010 Tiroir 11002201 Ressort 11002202 Joint 11003003 Pion 11003005 Canon diam 6...

Страница 22: ...Equerre 11022001 Piston 11022003 Guide 11022201 Joint Torique 11023003 Tiroir 11034004 Bloc de renvoi 11034010 Flasque renvoi 11034011 Couple conique 11034012 Arbre 11034014 Arbre 11034015 Clavette 1...

Страница 23: ...Carter sup rieur 11054009 Equerre ext rieure 11054010 Equerre centrale 11054011 Rondelle fendue 11054012 Kit 2 pignons 11061003 Plaque de d tection 11075201 V rin 11504008 Rail 11504009 Rail 12003205...

Страница 24: ...indexage 15010053 Entretoise 15010054 Rondelle entretoise 15010055 Guide but e 15010056 But e ressort 15010057 Couvercle 15010058 Support ressort 15010059 Centreur ressort 15010060 Crochet D 15010061...

Страница 25: ...050004 Entretoise 15050005 Poulie motrice 15050006 Cale paisseur 1mm 15050008 Axe poulie de renvoi 15050012 Couvercle sup rieur 15050015 Cale paisseur 2mm 15050051 Poulie motrice 15050052 Poulie de tr...

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