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I02-115 User manual & maintenance guide

Version 03

(translation of the original manual)

of TLM 1500

Page

sur 22

11007201

Vérin

11009002

Corps

11009005

Doigt

11009006

Colonne

11009007

Pion locating

11009008

Pion centrage

11009010

Crochet D

11009011

Crochet G

11009012

Anti-retour G

11009013

Anti-retour D

11009205

Canon

11012003

Arbre

11012006

Guide

11012007

Pion centrage

11012008

Pion locating

11012011

Plaque vérin

11012201

Vérin

11012202

Douille à bille

11017001

Support détecteur

11018002

Equerre

11022001

Piston

11022003

Guide

11022201

Joint Torique

11023003

Tiroir

11034004

Bloc de renvoi

11034010

Flasque renvoi

11034011

Couple conique

11034012

Arbre

11034014

Arbre

11034015

Clavette

11034202

Bande retour 180°

11041201

Accouplement Ø32

11042001

Support moteur

11045201

Butée amortie pneumatique 100

11050003

Poulie contre-enroulement

11050007

Plaquette de maintien

11050009

Poulie dentée

11050010

Flasque poulie entrainement

11050011

Flasque arrêt moteur

11050013

Flasque entraînement

11050014

Flasque entraînement sym

11050016

Poulie de renvoi dentée

11050020

Guide bande 1000 cranté

11050201

Bande antistatique

11051002

Flasque renvoi cranté

11051003

Flasque renvoi cranté sym

Содержание TLM 1500

Страница 1: ...2 115 User manual maintenance guide Version 03 translation of the original manual of TLM 1500 Modular transfer system TLM 1500 User manual Maintenance guide Translation of the original manual version...

Страница 2: ...1 Belts wear 5 4 2 Passageways of workpiece carriers 5 4 3 Pins 5 4 4 Wear of the belt guide 5 4 5 Transfer parts 6 4 6 Damped pneumatic Stoppers 6 4 7 Positioning units with simple and double effect...

Страница 3: ...te Description of modifications Prepared by Approved by 00 01 10 15 Initial translation S GUILLAUD BATAILLE 01 06 12 16 S GUILLAUD BATAILLE 02 19 09 18 2015 edition of ISO 9001 and 14001 standards del...

Страница 4: ...facturing of the elcom transfer systems The European Machinery Directive 2006 42 CE The European Low Voltage Directive73 23 CE elcom ensures an adequate follow up and products quality formalized by th...

Страница 5: ...dling tasks while the transfer system is operating belt tension setting take care not to slide your hand between the belt and the belt support in order to avoid any accident All the different types of...

Страница 6: ...meters unit Electrical power supply of the motors 380V three phase Motor power V12m mn 0 09 Kw V belt speed V16m mn 0 09 Kw Air pressure supply 5 to 6 bars Every cylinder must be equipped with a flow...

Страница 7: ...r magneto thermic circuit breakers 5 Check the running direction of the belt without any load 6 Adjust the cams and the selectors using a workpiece carrier 7 Start the transfer system with all the wor...

Страница 8: ...ng of the transfer system 4 1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4 2 Passageways of workpiece carriers The friction of the pins while operating...

Страница 9: ...st from the complete unit using the product Ref 800 00 003 polish plastics Air Industry 2101 Every 3200 hours Check the lubrication of the conical torque Apply grease to obtain the initial lubrication...

Страница 10: ...original manual of TLM 1500 Page 7 sur 22 4 7 Positioning units with simple and double effect damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fasteni...

Страница 11: ...ing Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Страница 12: ...ation of the original manual of TLM 1500 Page 9 sur 22 4 8 Positioning units with damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fastening screw Chec...

Страница 13: ...ring Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Страница 14: ...l fastening screw from the plate to release it from the positioning unit without removing the positioning unit from the transfer system For a quick lubrication of the guiding shafts it is also possibl...

Страница 15: ...e lift positioning unit from the transfer system for this maintenance Release the plate to access the guiding shafts and cylinder by removing the fastening screws Note On the lift positioning unit the...

Страница 16: ...uide Version 03 translation of the original manual of TLM 1500 Page 13 sur 22 5 MOTOR REPLACEMENT 5 1 Disassembly Unscrew the four screws from the plastic cover Take the circlip and the washer off Cir...

Страница 17: ...nual maintenance guide Version 03 translation of the original manual of TLM 1500 Page 14 sur 22 Remove the motor from the shaft Unscrew the anti rotation screw of the reducer on the transfer side Anti...

Страница 18: ...ew reducer Lubricate the shaft with copper grease For reassembly follow the previous steps in reverse order 5 3 Changing the timing belt The new timing belt is delivered already welded Unscrew the cap...

Страница 19: ...be held responsible for any malfunction if some spare parts have been used without the validation of elcom elcom reserves the right to make improvements and technical modifications without any further...

Страница 20: ...nce schedule Maintenance of the modular transfer system TLM 1500 Frequency Action Component Chapter 200 hours To dust Transfer parts 4 5 500 hours To check Belt Belt guide Workpiece carrier 4 1 1000 h...

Страница 21: ...h and German on our website http elcom automation com 8 3 List of part 11002001 Piston 11002008 Corps 11002009 Guide 11002010 Tiroir 11002201 Ressort 11002202 Joint 11003003 Pion 11003005 Canon diam 6...

Страница 22: ...Equerre 11022001 Piston 11022003 Guide 11022201 Joint Torique 11023003 Tiroir 11034004 Bloc de renvoi 11034010 Flasque renvoi 11034011 Couple conique 11034012 Arbre 11034014 Arbre 11034015 Clavette 1...

Страница 23: ...Carter sup rieur 11054009 Equerre ext rieure 11054010 Equerre centrale 11054011 Rondelle fendue 11054012 Kit 2 pignons 11061003 Plaque de d tection 11075201 V rin 11504008 Rail 11504009 Rail 12003205...

Страница 24: ...indexage 15010053 Entretoise 15010054 Rondelle entretoise 15010055 Guide but e 15010056 But e ressort 15010057 Couvercle 15010058 Support ressort 15010059 Centreur ressort 15010060 Crochet D 15010061...

Страница 25: ...050004 Entretoise 15050005 Poulie motrice 15050006 Cale paisseur 1mm 15050008 Axe poulie de renvoi 15050012 Couvercle sup rieur 15050015 Cale paisseur 2mm 15050051 Poulie motrice 15050052 Poulie de tr...

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