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I02-115 User manual & maintenance guide

Version 03

(translation of the original manual)

of TLM 1500

Page

sur 22

11052001

Flasque jonction 100

11052002

Flasque sym jonction 100

11053001

Flasque entr support came

11053002

Flasque entr support came sym

11053003

Flasque renvoi support came

11053004

Flasque renvoi supp came sym

11053005

Came 100 cranté

11053006

Came sym 100 cranté

11054004

Plaque entretoise

11054005

Flasque couple conique

11054006

Carter inférieur

11054007

Obturateur

11054008

Carter supérieur

11054009

Equerre extérieure

11054010

Equerre centrale

11054011

Rondelle fendue

11054012

Kit 2 pignons

11061003

Plaque de détection

11075201

Vérin

11504008

Rail

11504009

Rail

12003205

Tampon

12005203

Vérin

12021002

Entretoise

12021201

Vérin rotatif

12031202

Vis axe

12034201

Bande

12064253

Roulement

12064254

Circlips exterieur

12064255

Moteur 24V

12065201

Vérin

15002063

Plaque boitier

11005203A

Moteur 10m/min (Lisse)-16m/min (Crantée)

11007201F

VERIN

11009005F

Doigt FESTO

11012201F

Vérin

11050203A

Moteur 12m/min (cranté)

15002006

Plaque

15002011

Support G

15002012

Support D

15002052

Bloc gauche

15002053

Bloc droit

15002054

Verrou

15002055

Butoir

15002056

Axe

15002057

Came

Содержание TLM 1500

Страница 1: ...2 115 User manual maintenance guide Version 03 translation of the original manual of TLM 1500 Modular transfer system TLM 1500 User manual Maintenance guide Translation of the original manual version...

Страница 2: ...1 Belts wear 5 4 2 Passageways of workpiece carriers 5 4 3 Pins 5 4 4 Wear of the belt guide 5 4 5 Transfer parts 6 4 6 Damped pneumatic Stoppers 6 4 7 Positioning units with simple and double effect...

Страница 3: ...te Description of modifications Prepared by Approved by 00 01 10 15 Initial translation S GUILLAUD BATAILLE 01 06 12 16 S GUILLAUD BATAILLE 02 19 09 18 2015 edition of ISO 9001 and 14001 standards del...

Страница 4: ...facturing of the elcom transfer systems The European Machinery Directive 2006 42 CE The European Low Voltage Directive73 23 CE elcom ensures an adequate follow up and products quality formalized by th...

Страница 5: ...dling tasks while the transfer system is operating belt tension setting take care not to slide your hand between the belt and the belt support in order to avoid any accident All the different types of...

Страница 6: ...meters unit Electrical power supply of the motors 380V three phase Motor power V12m mn 0 09 Kw V belt speed V16m mn 0 09 Kw Air pressure supply 5 to 6 bars Every cylinder must be equipped with a flow...

Страница 7: ...r magneto thermic circuit breakers 5 Check the running direction of the belt without any load 6 Adjust the cams and the selectors using a workpiece carrier 7 Start the transfer system with all the wor...

Страница 8: ...ng of the transfer system 4 1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4 2 Passageways of workpiece carriers The friction of the pins while operating...

Страница 9: ...st from the complete unit using the product Ref 800 00 003 polish plastics Air Industry 2101 Every 3200 hours Check the lubrication of the conical torque Apply grease to obtain the initial lubrication...

Страница 10: ...original manual of TLM 1500 Page 7 sur 22 4 7 Positioning units with simple and double effect damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fasteni...

Страница 11: ...ing Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Страница 12: ...ation of the original manual of TLM 1500 Page 9 sur 22 4 8 Positioning units with damped pneumatic stoppers Every 1000 hours Remove the positioning unit plate after unscrewing the fastening screw Chec...

Страница 13: ...ring Extract the previous pins from the press Install the new pins in the press using a bush ref 120 03 006 from a workpiece carrier as a support insert the pin in the bush and then place the whole on...

Страница 14: ...l fastening screw from the plate to release it from the positioning unit without removing the positioning unit from the transfer system For a quick lubrication of the guiding shafts it is also possibl...

Страница 15: ...e lift positioning unit from the transfer system for this maintenance Release the plate to access the guiding shafts and cylinder by removing the fastening screws Note On the lift positioning unit the...

Страница 16: ...uide Version 03 translation of the original manual of TLM 1500 Page 13 sur 22 5 MOTOR REPLACEMENT 5 1 Disassembly Unscrew the four screws from the plastic cover Take the circlip and the washer off Cir...

Страница 17: ...nual maintenance guide Version 03 translation of the original manual of TLM 1500 Page 14 sur 22 Remove the motor from the shaft Unscrew the anti rotation screw of the reducer on the transfer side Anti...

Страница 18: ...ew reducer Lubricate the shaft with copper grease For reassembly follow the previous steps in reverse order 5 3 Changing the timing belt The new timing belt is delivered already welded Unscrew the cap...

Страница 19: ...be held responsible for any malfunction if some spare parts have been used without the validation of elcom elcom reserves the right to make improvements and technical modifications without any further...

Страница 20: ...nce schedule Maintenance of the modular transfer system TLM 1500 Frequency Action Component Chapter 200 hours To dust Transfer parts 4 5 500 hours To check Belt Belt guide Workpiece carrier 4 1 1000 h...

Страница 21: ...h and German on our website http elcom automation com 8 3 List of part 11002001 Piston 11002008 Corps 11002009 Guide 11002010 Tiroir 11002201 Ressort 11002202 Joint 11003003 Pion 11003005 Canon diam 6...

Страница 22: ...Equerre 11022001 Piston 11022003 Guide 11022201 Joint Torique 11023003 Tiroir 11034004 Bloc de renvoi 11034010 Flasque renvoi 11034011 Couple conique 11034012 Arbre 11034014 Arbre 11034015 Clavette 1...

Страница 23: ...Carter sup rieur 11054009 Equerre ext rieure 11054010 Equerre centrale 11054011 Rondelle fendue 11054012 Kit 2 pignons 11061003 Plaque de d tection 11075201 V rin 11504008 Rail 11504009 Rail 12003205...

Страница 24: ...indexage 15010053 Entretoise 15010054 Rondelle entretoise 15010055 Guide but e 15010056 But e ressort 15010057 Couvercle 15010058 Support ressort 15010059 Centreur ressort 15010060 Crochet D 15010061...

Страница 25: ...050004 Entretoise 15050005 Poulie motrice 15050006 Cale paisseur 1mm 15050008 Axe poulie de renvoi 15050012 Couvercle sup rieur 15050015 Cale paisseur 2mm 15050051 Poulie motrice 15050052 Poulie de tr...

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