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30318 R4 9/9/2005 

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TABLE C4: SYSTEM AND GENERAL TROUBLESHOOTING 

Problem Possible 

Cause 

Remedy 

Thermostat not calling for heat. 

Check thermostat and adjust. Also, check thermostat for accuracy; if it is 
a mercury switch type, it might be off level. 

No power to furnace. 

Check furnace switch, main electrical panel furnace fuse or circuit 
breaker. Also look for any other hand operated switch, such as an old 
poorly located furnace switch, which was not removed during furnace 
replacement. 

Thermostat faulty. 

Remove thermostat wires from oil primary control terminals T-T. Place a 
jumper across T-T. If furnace starts, replace thermostat, thermostat sub-
base (if equipped), or both. 

Furnace will not start. 

Oil primary control faulty. 

Check reset button on oil primary control. Remove thermostat wires 
from oil primary control terminals T1 - T2. Check for 24v across T -T. If 
no voltage is present, check for 115v to oil primary control. If 115v is 
present, go to Table C-3. 

Photo Cell wiring shorted or room 
light leaking into photo cell 
compartment 

Check photo cell (cad cell) wiring for short circuits. Also, check for room 
light leaking into cad cell compartment. Repair light leak if necessary. 
See Table C-3. 

Furnace will not start. 

Open safety switch. 

Check for open limit or auxiliary limit. Also, check internal wiring 
connections; loose connectors, etc. 

No fuel oil. 

Check fuel oil supply. Check that all hand operated fuel oil valves are in 
the open position. Fill oil storage tank if necessary. 

Clogged nozzle. 

Replace nozzle with high quality replacement. Use rating plate or Tables 
in Appendix A as a guide. 

Clogged oil filter. 

Replace oil tank filter or in-line filter if used. 

Low oil pump pressure. 

Connect pressure gauge to oil pump. Adjust pump pressure, or replace 
oil pump if necessary. Ensure that erratic pressure readings are not 
caused by defective fuel oil line. 

Air getting into fuel oil lines, or fuel 
oil line dirty, clogged, or in some 
manner defective. 

Check fuel oil lines. Replace any compression fittings found with high 
quality flared fittings. Check for any signs of oil leaks. Any oil leak is a 
potential source of air or contaminants. 

Furnace will not start without 
first pushing oil primary 
control reset button. 
(Happens on frequent basis) 

Defective burner motor. 

Check burner motor. If burner motor is cutting out on over-load, 
determine why. Replace if necessary. 

Furnace starts, but cuts out 
requiring manually resetting 
the oil protector reset button. 

Photo Cell (Cad Cell) defective. 

If cad cell is dirty, clean it. (Determine why cad cell is getting dirty). If 
cad cell is poorly aimed, realign it. NOTE: The photocell should have a 
resistance of 100K 

 in absence of light; a maximum of 1500 

 in the 

presence of light. Ensure that room light is not leaking into the cad cell 
compartment. (See diagnostic light section). 

No fuel oil. 

Check fuel oil supply. Check that all hand operated fuel oil valves are in 
the open position. Fill oil storage tank if necessary. 

Clogged nozzle. 

Replace nozzle with high quality replacement. Use rating plate or Tables 
in Appendix A as a guide. 

Clogged oil filter. 

Replace oil tank filter or in-line filter if used. 

Low oil pump pressure. 

Connect pressure gauge to oil pump. Adjust pump pressure, or replace 
oil pump if necessary. Ensure that erratic pressure readings are not 
caused by defective fuel oil line. 

Air getting into fuel oil lines, or fuel 
oil line dirty, clogged, or in some 
manner defective. 

Check fuel oil lines. Replace any compression fittings found with high 
quality flared fittings. Check for any signs of oil leaks. Any oil leak is a 
potential source of air or contaminants. 

Defective burner motor. 

Check burner motor. If burner motor is cutting out on over-load, 
determine why. Replace if necessary. 

Water or contaminants in oil. 

Drain fuel oil storage tank, replace fuel oil. (Consult with fuel oil 
supplier). 

Furnace starts, but cuts out 
requiring manually resetting 
the oil protector reset button. 

Frozen oil line. 

Gently warm oil line.  Insulate oil line. (Outdoor piping size may require 
increased diameter). 

Содержание MPL-B

Страница 1: ...ow or Horizontal Model ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL ECR International Limited OLSEN Division Read this complete manual bef...

Страница 2: ...JUSTMENT 14 A 2 BURNER ELECTRODES 14 A 3 START UP 14 A 4 SPECIAL INSTRUCTIONS FOR UNITS EQUIPPED WITH RIELLO BURNERS 14 TABLE A 6 DIRECT DRIVE BLOWER SET UP 15 TABLE A 8 DIRECT DRIVE BLOWER CHARACTERI...

Страница 3: ...tallation of the furnace and related equipment shall be installed in accordance with the regulations of CAN CSA B139 Installation Code For Oil Burning Equipment as well as in accordance with local cod...

Страница 4: ...suspended by field fabricating a cradle of angle iron and threaded rod Secure the furnace with 2 inch minimum slotted angle or equivalent as shown in Figure 1 The furnace must be supported in such a...

Страница 5: ...ximum temperature for L Vent is 575 F 300 C IMPORTANT The chimney must be capable of providing sufficient draft at all times for the safe removal of the products of combustion The chimney should be te...

Страница 6: ...cape Must be handled by competent masonry contractor G Collection of soot at narrow space in flue opening Lower light on extension cord Clean out with weighted brush or bag of loose gravel on end of l...

Страница 7: ...should be installed in accordance with the requirements of CAN CSA B139 and local regulations Use only approved fuel oil tanks piping fittings and oil filters Ensure that all fittings used in a coppe...

Страница 8: ...point for most of the electrical components in the furnace The Honeywell ST9103 has a fixed fan delay on time of 30 seconds after the burner ignites The United Technologies 1158 120 has an adjustable...

Страница 9: ...fier transformers The unused motor taps auto generate sufficiently high voltages to damage accessory equipment Use the terminals provided on the electronic fan timer Do not start the burner or blower...

Страница 10: ...dard operating pressure is 100 PSIG After reaching steady state take a smoke test If not indicating a trace set the combustion air controls to provide a trace Typically the CO2 reading will range from...

Страница 11: ...that the reset switch is not to be activated more than once without a thorough look for the cause of the problem lack of fuel etc Be sure that the homeowner knows when to quit trying to start the furn...

Страница 12: ...air take off or within the first few inches of the supply air trunk The side mid point of the transition is usually ideal providing that the thermometer probe is beyond the line of sight wherein fals...

Страница 13: ...by ceramic insulator 2 Low Firing Rate Baffle required when using a 0 50 gallon nozzle Table A 2 Beckett AFII Oil Burner Set Up Beckett AFII Series Oil Burners For use with sidewall vented units using...

Страница 14: ...oth start ups and to permit efficient combustion Beckett AF Burner Electrode gap 5 32 inch Distance above horizontal centerline 5 16 inch Older instruction sheets specify 7 16 inch The current specifi...

Страница 15: ...3 MPL 130B GT12 10DD High HP High HP 3 HP 1185 1553 Table A 8 Direct Drive Blower Characteristics CFM External Static Pressure Inches w c Furnace Model Blower Motor HP Motor FLA T Speed 0 20 0 30 0 40...

Страница 16: ...Model Width A Depth B Height C Supply D x E Side Bottom Flue Diameter H Type Size Shipping Weight WML C 22 22 1 8 55 1 4 19 x 19 18 x 18 18 x 18 5 Permanent 20 x 20 x 1 265 MPL B 22 1 4 22 1 4 62 20...

Страница 17: ...30318 R4 9 9 2005 17 APPENDIX B WIRING DIAGRAMS Beckett AF Burner Wiring Diagram...

Страница 18: ...30318 R4 9 9 2005 18 Beckett AFII Burner Wiring Diagram...

Страница 19: ...30318 R4 9 9 2005 19 Riello 40F3 and F5 Burner Wiring Diagram...

Страница 20: ...30318 R4 9 9 2005 20 Riello 40BF3 Burner Wiring Diagram...

Страница 21: ...be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the neutral wire from...

Страница 22: ...tate Continues to spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for hea...

Страница 23: ...30318 R4 9 9 2005 23 R7184 INTERRUPTED ELECTRONIC OIL PRIMARY CONTROL FIGURE 7 ELECTRONIC FAN TIMER BOARD ON CONTROL PANEL FIGURE 8...

Страница 24: ...id Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE of OPERATION LOCKOUT STATE R7184 Shuts off burn...

Страница 25: ...cool G and Y terminals are de energized a Cooling contactor is de energized immediately b Circulator fan turns off immediately Thermostat begins call for fan G terminal is energized a Circulator fan...

Страница 26: ...OTING IMPORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure PRELIMINARY STEPS Check the diagnostic light for...

Страница 27: ...alve is closed during the valve on delay period by opening view port and verifying that no flame is present during the 15 second valve on delay Indicator light is on If flame is present replace the oi...

Страница 28: ...is on Remount control onto burner housing Go to step 6 11 Check cad cell a Disconnect line voltage power and open line switch b Remove existing cad cell and replace with new cad cell c Disconnect all...

Страница 29: ...ed or in some manner defective Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of air...

Страница 30: ...ner or improper draft pressure Adjust the oil burner combustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too mu...

Страница 31: ...ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN SET FOR NORMAL OPERATION ENSURE THAT ALL ELECTRIC...

Страница 32: ...19 Filter Frame 21260 20 Filter Frame End Support 21306 21 Air Filter 20 x 20 x 1 Permanent 2180032 22 Junction Box 28723 23 Channel Wire Retainer 30239 24 Limit Control 60T11BOF L180 F 28654 25 Wire...

Страница 33: ...t 2 per unit 29870 Sight Glass 29876 13 Flue Connector Assembly 6 to 4 90 Elbow 28952 14 Pouch Gasket Second gasket required for Direct Vent 2080175 15 Flue Collar Gasket Second gasket required for Di...

Страница 34: ...30318 R4 9 9 2005 34...

Страница 35: ...ector 28306 14 Pouch Gasket 2080175 15 Flue Pipe Gasket 21994 16 Radiator Cleanout Cover Assembly 1061A Cleanout Cover Gasket 2080176 17 Casing Clean out Cover 3011325A 18 Filter Frame 21260 19 Filter...

Страница 36: ...llary Limit L130 F 60T11 BOF 30388 40 Junction Box Cover 28722 PARTS LISTING COUNTERFLOW HORIZONTAL DIRECT VENT MODEL MPL BB2U Ref No Description PART NO All parts are the same as listed on the previo...

Страница 37: ...30318 R4 9 9 2005 37...

Страница 38: ...odel No Serial No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION C...

Страница 39: ...30318 R4 9 9 2005 39 NOTES...

Страница 40: ...aceburg Ontario N8A 5E5 Can Tel 519 627 0791 Fax 519 627 4719 2201 Dwyer Avenue Utica New York 13504 USA Tel 315 797 1310 Fax 315 724 9319 85 Middle Road Dunkirk New York 14048 USA Tel 716 366 5500 Fa...

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