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30318 R4 9/9/2005 

14

Table A-4 Riello Balanced Flue (BF) Burner Set-Up 

Riello Balanced Flue Series Oil Burners 

(For use with sidewall vented units using outdoor combustion air) 

Furnace 

Model 

Output 

BTU/Hr 

Burner 

Model 

Nozzle 

Pump 

Pressure 

Flow Rate 

Turbulator 

Setting 

WML-60CRB 

59,500 

40BF3 

0.50 / 60°W 

105 

PSIG

 0.51 

USGPH

 1.0 

WML-80CRB 

75,000 

40BF3 

0.60 / 60°W 

115 

PSIG

 0.65 

USGPH

 1.5 

WML-90CRB 

85,600 

40BF3 

0.65 / 60°W 

135 

PSIG

 0.75 

USGPH

 2.0 

NOTE: Air gate setting may vary for sidewall vented units where air gate must be adjusted to achieve zero smoke.

 

 

A.1 OIL BURNER AIR 
ADJUSTMENT 

For complete details, consult the oil 
burner instruction manual provided in 
the furnace documents envelope. 

Beckett AF Burner 

Adjust the air shutter by loosening the 
locking screws and moving the air 
shutter, and if necessary, the bulk air 
band. 

Beckett AFII Burner

 

Adjust the burner air supply by first 
loosening the locking screw located on 
the black dial to the right of the burner.  
Turn the black dial clockwise to 
increase the combustion air and 
counter-clockwise to decrease the 
combustion air.  Re-tighten the locking 
screw after obtaining the proper setting. 

Riello 40 Series (Chimney Vented)

 

Riello burners are factory set with 
respect to nozzle size; pump pressure, 
air gate and turbulator adjustments for 
each model and firing rate. By 
removing the burner cover and 
loosening the screws that secure the 
air adjustment plate, the combustion air 
can be adjusted.  Move the adjusting 
plate to either increase or decrease 
combustion air.  When the proper air 
setting is achieved, retighten the fixing 
screws. 

Riello Balanced Flue (BF) Series 

Riello burners are factory set with 
respect to nozzle size; pump pressure, 
and turbulator adjustments for each 
model and firing rate.  The combustion 
air can be adjusted with the burner 
cover on by first removing the plastic 
cover on the top right hand side of the 
burner cover.  With a Philips head 
screw driver, turn the adjustment screw 
clockwise to increase combustion air or 
counter-clockwise to decrease 
combustion air.  When the combustion 
air is set, re-insert the plastic cover. 

A.2 BURNER ELECTRODES 

Adjustment of the electrode tips with 
respect to each other, the nozzle, and 
to the rest of the burner is very 
important to ensure smooth start-ups 
and to permit efficient combustion. 

Beckett AF Burner

 

Electrode gap: 5/32 inch. 

Distance above horizontal centerline: 
5/16 inch. Older instruction sheets 
specify 7/16 inch. The current 
specification is 5/16 inch. 

Distance ahead of nozzle: 1/16 inch. 

“Z” dimension, the distance from the 
front of the end cone (head) to the face 
of the nozzle should be 1-1/8 inches. If 
a ceramic head is used, the distance 
from the end cone to the nozzle face is 
increased to 1-3/8 inches. 

Riello 40F, & BF Burners 

Electrode gap: 5/32 inch. 

Distance above horizontal centerline: 
13/64 inch.  

Distance ahead of nozzle: 5/64 to 7/64 
inch. 

A.3 START UP 

The furnace should be operated for a 
minimum of 15 minutes to reach steady 
state conditions before fine tuning 
combustion. The warm up time is ideal 
for testing the oil pump pressure. 

Drill a 1/4-inch test port in the venting 
between the furnace flue outlet and 
draft regulator (barometric damper). 
Insert a stack thermometer and note 
the flue gas temperature. The flue 
gases should be within a range of 
350°F to 450°F. If the flue gases are 
below the range, it may be necessary 
to slow down the blower fan. If the flue 
gases are above the range, the blower 
fan may require speeding up. Stack 
temperature varies directly with the 

system temperature rise. System 
temperature rise is the difference 
between the furnace outlet temperature 
and furnace inlet temperature as 
measured in the vicinity of the 
connection between the plenum take-
offs and the trunk ducts 

Perform a smoke spot test. The smoke 
spot should not exceed No. 1 on the 
Bacharach Scale. 

After the air adjustments have been 
completed, re-check the draft pressure 
at the test port on the burner mounting 
plate as shown in Figure #6. The draft 
should be adjusted to 0.02 inches w.c. 

In the United States, the Beckett AF 
Burner may be equipped with Beckett's 
"

Inlet Air Shut-Off

" to increase 

efficiency. (Beckett Part No. AF/A 
5861).  

NOTE: USE OF THE INLET AIR 
SHUT-OFF COULD CAUSE POST 
COMBUSTION NOZZLE DRIP. 

A.4 SPECIAL INSTRUCTIONS 
FOR UNITS EQUIPPED WITH 
RIELLO BURNERS 

Riello burners are factory set with 
respect to nozzle size, pump pressure, 
air gate and turbulator adjustments for 
each model and firing rate; therefore, 
do not use the above listed set up 
procedures. 

Riello specifications are listed in Tables 
A-3 and A-4. Consult the Riello 
Installation Instructions supplied with 
the Burner for specific information 
concerning burner adjustments, 
operation, and trouble-shooting.

Содержание MPL-B

Страница 1: ...ow or Horizontal Model ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL ECR International Limited OLSEN Division Read this complete manual bef...

Страница 2: ...JUSTMENT 14 A 2 BURNER ELECTRODES 14 A 3 START UP 14 A 4 SPECIAL INSTRUCTIONS FOR UNITS EQUIPPED WITH RIELLO BURNERS 14 TABLE A 6 DIRECT DRIVE BLOWER SET UP 15 TABLE A 8 DIRECT DRIVE BLOWER CHARACTERI...

Страница 3: ...tallation of the furnace and related equipment shall be installed in accordance with the regulations of CAN CSA B139 Installation Code For Oil Burning Equipment as well as in accordance with local cod...

Страница 4: ...suspended by field fabricating a cradle of angle iron and threaded rod Secure the furnace with 2 inch minimum slotted angle or equivalent as shown in Figure 1 The furnace must be supported in such a...

Страница 5: ...ximum temperature for L Vent is 575 F 300 C IMPORTANT The chimney must be capable of providing sufficient draft at all times for the safe removal of the products of combustion The chimney should be te...

Страница 6: ...cape Must be handled by competent masonry contractor G Collection of soot at narrow space in flue opening Lower light on extension cord Clean out with weighted brush or bag of loose gravel on end of l...

Страница 7: ...should be installed in accordance with the requirements of CAN CSA B139 and local regulations Use only approved fuel oil tanks piping fittings and oil filters Ensure that all fittings used in a coppe...

Страница 8: ...point for most of the electrical components in the furnace The Honeywell ST9103 has a fixed fan delay on time of 30 seconds after the burner ignites The United Technologies 1158 120 has an adjustable...

Страница 9: ...fier transformers The unused motor taps auto generate sufficiently high voltages to damage accessory equipment Use the terminals provided on the electronic fan timer Do not start the burner or blower...

Страница 10: ...dard operating pressure is 100 PSIG After reaching steady state take a smoke test If not indicating a trace set the combustion air controls to provide a trace Typically the CO2 reading will range from...

Страница 11: ...that the reset switch is not to be activated more than once without a thorough look for the cause of the problem lack of fuel etc Be sure that the homeowner knows when to quit trying to start the furn...

Страница 12: ...air take off or within the first few inches of the supply air trunk The side mid point of the transition is usually ideal providing that the thermometer probe is beyond the line of sight wherein fals...

Страница 13: ...by ceramic insulator 2 Low Firing Rate Baffle required when using a 0 50 gallon nozzle Table A 2 Beckett AFII Oil Burner Set Up Beckett AFII Series Oil Burners For use with sidewall vented units using...

Страница 14: ...oth start ups and to permit efficient combustion Beckett AF Burner Electrode gap 5 32 inch Distance above horizontal centerline 5 16 inch Older instruction sheets specify 7 16 inch The current specifi...

Страница 15: ...3 MPL 130B GT12 10DD High HP High HP 3 HP 1185 1553 Table A 8 Direct Drive Blower Characteristics CFM External Static Pressure Inches w c Furnace Model Blower Motor HP Motor FLA T Speed 0 20 0 30 0 40...

Страница 16: ...Model Width A Depth B Height C Supply D x E Side Bottom Flue Diameter H Type Size Shipping Weight WML C 22 22 1 8 55 1 4 19 x 19 18 x 18 18 x 18 5 Permanent 20 x 20 x 1 265 MPL B 22 1 4 22 1 4 62 20...

Страница 17: ...30318 R4 9 9 2005 17 APPENDIX B WIRING DIAGRAMS Beckett AF Burner Wiring Diagram...

Страница 18: ...30318 R4 9 9 2005 18 Beckett AFII Burner Wiring Diagram...

Страница 19: ...30318 R4 9 9 2005 19 Riello 40F3 and F5 Burner Wiring Diagram...

Страница 20: ...30318 R4 9 9 2005 20 Riello 40BF3 Burner Wiring Diagram...

Страница 21: ...be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the neutral wire from...

Страница 22: ...tate Continues to spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for hea...

Страница 23: ...30318 R4 9 9 2005 23 R7184 INTERRUPTED ELECTRONIC OIL PRIMARY CONTROL FIGURE 7 ELECTRONIC FAN TIMER BOARD ON CONTROL PANEL FIGURE 8...

Страница 24: ...id Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE of OPERATION LOCKOUT STATE R7184 Shuts off burn...

Страница 25: ...cool G and Y terminals are de energized a Cooling contactor is de energized immediately b Circulator fan turns off immediately Thermostat begins call for fan G terminal is energized a Circulator fan...

Страница 26: ...OTING IMPORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure PRELIMINARY STEPS Check the diagnostic light for...

Страница 27: ...alve is closed during the valve on delay period by opening view port and verifying that no flame is present during the 15 second valve on delay Indicator light is on If flame is present replace the oi...

Страница 28: ...is on Remount control onto burner housing Go to step 6 11 Check cad cell a Disconnect line voltage power and open line switch b Remove existing cad cell and replace with new cad cell c Disconnect all...

Страница 29: ...ed or in some manner defective Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of air...

Страница 30: ...ner or improper draft pressure Adjust the oil burner combustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too mu...

Страница 31: ...ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT ENSURE THAT ALL SAFETY DEVICES AND ELECTRICAL COMPONENTS HAVE BEEN SET FOR NORMAL OPERATION ENSURE THAT ALL ELECTRIC...

Страница 32: ...19 Filter Frame 21260 20 Filter Frame End Support 21306 21 Air Filter 20 x 20 x 1 Permanent 2180032 22 Junction Box 28723 23 Channel Wire Retainer 30239 24 Limit Control 60T11BOF L180 F 28654 25 Wire...

Страница 33: ...t 2 per unit 29870 Sight Glass 29876 13 Flue Connector Assembly 6 to 4 90 Elbow 28952 14 Pouch Gasket Second gasket required for Direct Vent 2080175 15 Flue Collar Gasket Second gasket required for Di...

Страница 34: ...30318 R4 9 9 2005 34...

Страница 35: ...ector 28306 14 Pouch Gasket 2080175 15 Flue Pipe Gasket 21994 16 Radiator Cleanout Cover Assembly 1061A Cleanout Cover Gasket 2080176 17 Casing Clean out Cover 3011325A 18 Filter Frame 21260 19 Filter...

Страница 36: ...llary Limit L130 F 60T11 BOF 30388 40 Junction Box Cover 28722 PARTS LISTING COUNTERFLOW HORIZONTAL DIRECT VENT MODEL MPL BB2U Ref No Description PART NO All parts are the same as listed on the previo...

Страница 37: ...30318 R4 9 9 2005 37...

Страница 38: ...odel No Serial No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No After Hours No IF DIFFERENT FROM INSTALLATION C...

Страница 39: ...30318 R4 9 9 2005 39 NOTES...

Страница 40: ...aceburg Ontario N8A 5E5 Can Tel 519 627 0791 Fax 519 627 4719 2201 Dwyer Avenue Utica New York 13504 USA Tel 315 797 1310 Fax 315 724 9319 85 Middle Road Dunkirk New York 14048 USA Tel 716 366 5500 Fa...

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