Ecoflam MULTIFAM 500.1 PRE Скачать руководство пользователя страница 11

11

www.ecoflam­burners.com

EN

420010940500

GAS OPERATING MODE ­ GENERAL SAFETY FUNCTIONS

Scheme of functioning

LEGENDA

107: pilot gas filter/governor
141: ball valve
142: filter
143: antivibration coupling
150: butterfly valve
151: gas train Siemens VGD
155: pilot gas train
176: oil pump
178: solenoid valve
180: nozzle rod
184: output control valve
311: return oil pressure switch
313: min gas pressure switch
CV: check valve
RL: return line
VL: suction line
VLO: working oil valve

START­UP MODE

As soon as the furnace system is required
to supply heat, the burner control circuit
will close and the program flow started.
When the program has come to its end,
the burner will be turned on.
An automatic test is made for the tightness
of the gas valves prior to each burner start.
The air damper is in its closed position
when the burner is out of operation.
The electric actuator will open the closed
air damper to its full-load position so that
the burner will ventilate the furnace and
the exhaust hoods with the specified air
rate. 
Shortly after the preventilation process has
been started the lack-of-air cut-out must
change over to operating position within a
certain time, i.e. the minimum air pressure
setting must be reached and maintained
until the burner is turned off. At the end of
the specified pre-ventilation time the air
damper will be moved into its partial-load
position in a linked control concept with the
gas damper.
The ignition transformer will be started.
At the end of the pre-ignition time the
ignition gas solenoid valves will be opened
to allow gas to flow into the pilot burner.
The ignition electrodes incorporated in the
pilot burner will ignite the ignition gas.
The UV cell gives flame signal to 

control box so that the safety shut-off
valves will be opened.
The gas will be fed to the gas nozzles via
the gas damper while combustion air is
supplied by the fan. 
Gas and air will be intensively mixed in the
mixing unit and ignited by the pilot flame
with a specified safety period (minimum
furnace heat generating rate).
After the safety period has run down the
pilot burner will be turned off.

Attention:

If there are shut-off dampers in the flue
gas tract they must be completely open.
Otherwise there will be a high danger of
low-speed detonation or explosion! 

GAS OPERATING MODE

After the flame has developed the load
regulator will be enabled which brings the
burner into its operating position.
The load regulator will now control the
burner automatically between its partial-
load and full-load stages. Depending on
the heat demand, the electric actuator of
the compound control system will be fed
with the OPEN or CLOSE command via
the regulator and thus increase or
decrease the gas and air flow rates.
This compound control system will vary

the positions of the gas control valve and
air damper and thus regulate the gas flow
rate in a linked concept with the air flow
rate. The burner can either be controlled
by a 2-stage sliding or, if a respective
controller is provided, a stepless control
concept. 
The stepless control will allow the burner
to be operated at any desired stage
between its partial-load and full-load
positions. 
The burner will always be turned off out of
its partial-load position. 
The air damper will be closed when the
burner is out of operation and will thus
prevent cold air flowing through the burner
chamber, heat exchanger and chimney.
The interior cooling losses will thus be
greatly minimized.

V

L

O

155

151

15

0

143

141

142

180

107

311

178

176

184

V

L

RL

C

V

C

V

313

107

155

V

L

O

141

143

142

143

107

313

150

151

180

176

RL

V

L

1

31

178

184

C

V

C

V

Содержание MULTIFAM 500.1 PRE

Страница 1: ...RE TL LMV51 S 3146127 Technical data Operating instructions Electric diagrams Spare parts list MULTIFLAM 500 1 PRE MULTIFLAM 600 1 PRE Gas train manual is separate www ecoflam burners com GAS HEAVY OI...

Страница 2: ...ssure loss diagrams 19 Electrical connections 21 Start up checking procedure recording commissioning data 22 Exhaust gas test 23 Start up oil side 24 Fuel selection Start up 24 Adjusting the max air f...

Страница 3: ...el After having removed the packaging check that the contents are in good condition and correspond with what was ordered If in doubt contact the manufacturer The burner must be installed by a qualifie...

Страница 4: ...ocal installer in this case to comply to the local safety regulations For burners over 1700 kW gas train connection pipe must be ordered Kits and accessories are managed and delivered separately Compo...

Страница 5: ...s train 17 Pilot gas train 18 Oil pressure regulator 19 Gas filter 20 Ball valve 23 Antivibration coupling GTCP Gas train connection pipe POS 1 ON POS 0 OFF 0 I S R SA HLBT HLR HL OIL HL GAS SAMA I 0...

Страница 6: ...l gas and dual fuel burners and are available in different con gurations Double gas valves with actuators and regulator VGD Siemens and min pressure switch ACS gas filter 1 2 3 9 11 8 10 5 6 7 Gas gov...

Страница 7: ...100 depending on the gas train selected GAS natural pressure mbar 35 500 50 500 LPG pressure mbar 65 500 90 500 Air regulation Type Air flap Air flap Air flap control with servomotor Model SQM45 SQM48...

Страница 8: ...8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it to some special boil...

Страница 9: ...Burner boiler mounting flange Packaging only burner WARNING Please follow the suggested dimension for the hole on the boiler flange in order to fit the burner Make sure that between the boiler and th...

Страница 10: ...the mechanical compound control system will be fed with the OPEN or CLOSE signal via the regulator and thus increase or decrease the oil and air flow rates This compound control system will vary the p...

Страница 11: ...es flame signal to control box so that the safety shut off valves will be opened The gas will be fed to the gas nozzles via the gas damper while combustion air is supplied by the fan Gas and air will...

Страница 12: ...m the installation of the burner into the boiler drill the boiler plate according to the dimension given on this manual and place the burner towards it by lifting and moving the burner by means of eye...

Страница 13: ...erature of the heavy oil according to viscosity and the pump pressure according to temperature Ecoflam heavy oil and dual fuel heavy oil burners do have in the electrical panel the fuel temperature de...

Страница 14: ...PRESSURE OIL SUCTION PRESSURE The maximum permissible vacuum is 0 4 bar At higher vacuum levels the fuel oil will tend to separate air from oil which may lead to operating trouble In the ring line mod...

Страница 15: ...ipe oil pipe oil pipe heating cable insulation section 13 12 LEGENDA 1 Burners 2 Service tank 3 Electric heaters 4 Safety and operation thermostat 5 Level switch working safety 6 Heating coil 7 Self c...

Страница 16: ...pump shaft Note for commissioning during commissioning the filter pipelines and pumps must be pre filled with fuel oil and vented The direction of rotation of the motor should be checked When commissi...

Страница 17: ...o taking the burner into operation or after any repair work make sure to vent the complete gas feed line and the gas valves and instruments group into the open atmosphere e g by means of a hose taking...

Страница 18: ...he head loss diagram is only indicative and does vary depending on the setting of the head PILOT GAS TRAIN CONNECTION The pilot gas train is already installed to the burner and shall be connected to t...

Страница 19: ...000 1 PR MULTICALOR 500 1 MULTIFLAM 500 1 VGD 40 125 no yellow 33 500 3C FILTER DN 125 35 500 VGD 40 100 no yellow 40 500 FILTER DN 100 45 500 VGD 40 080 no yellow 60 500 FILTER DN 80 75 500 VGD 40 06...

Страница 20: ...LTICALOR 600 1 MULTIFLAM 600 1 VGD 40 125 no yellow 45 500 4C FILTER DN 125 50 500 VGD 40 100 no yellow 55 500 FILTER DN 100 60 500 VGD 40 080 no yellow 80 500 FILTER DN 80 100 500 VGD 40 065 no yello...

Страница 21: ...n order to secure the required level of protection All the links power and control are connected to the terminal block of the cabinet Provide cables in sufficient length to secure the rotation of the...

Страница 22: ...g level GAS START UP NOTE Adjust the gas unit according to the fuel oil unit Set the fuel selector switch to its Gas position Connect the measuring instruments for the gas head pressure on the test co...

Страница 23: ...to be exceeded DETERMINING THE VOLUMETRIC GAS FLOW RATE The thermal furnace output of a boiler QF is the amount of heat supplied with the gas in a unit of time When taking the burner into operation t...

Страница 24: ...burner output from the low ame to the high ame and set oil servomotor curve in order to have a stable ame Refer to LMV manual attacched Check the combustion values and adjust the oil pressure Firing...

Страница 25: ...w press key F the led Out 1 starts to ash if You need to modify minimum oil temperature press increase or decrease button after confirm the new value pressing again F if you need to modify an other te...

Страница 26: ...piping with heavy oil to facilitate the pump priming Start the burner and check the pump feeding pressure In case the pump priming does not take place during the first pre purging with a consequent s...

Страница 27: ...ARNING Once the setting on the oil has been completed make sure that you close the manometer pressure switch tap VLO 311 178 180 176 184 186 VL RL CV CV min I I 185 VLO 311 178 180 176 VL RL CV CV max...

Страница 28: ...Gradually increase burner output from the low ame to the high ame and set gas servomotor curve in order to have a stable ame Refer to LMV manual attacched The ame stabilisation can be achieved by adju...

Страница 29: ...ing the control box rearm button WARNING the air pressure switch shall prevent the air pressure to go below 80 from the adjustment value in order to prevent the CO in the fumes to exceed 1 10000 ppm U...

Страница 30: ...d check the gas flow Clean the gas filter cartridge with air periodically replace it if necessary After the cleaning of the components of the gas train perform the leakage test Make visual inspection...

Страница 31: ...any intervention as wrong position could cause ignition troubles Check and clean the gas filter in the pilot gas valve 3 4 mm 5 6 mm Ignition Electrode POSITION OF ELECTRODES GAS FILTER CLEANING GAS...

Страница 32: ...imiter water failure cut out electrical limit switches etc If the trouble is not found to be due to any of the above mentioned points it will be necessary to test the burner functions very carefully P...

Страница 33: ...33 www ecoflam burners com EN 420010940500 APPENDIX Fluidics nozzle chart...

Страница 34: ...34 www ecoflam burners com EN 420010940500 APPENDIX Fluidics nozzle chart...

Страница 35: ...35 www ecoflam burners com EN 420010940500 APPENDIX Fluidics nozzle chart...

Страница 36: ...200 B 20 350 350 350 350 345 345 340 330 325 300 285 275 260 245 220 200 190 200 A 25 65 66 67 68 70 71 73 75 78 81 86 90 95 100 108 115 122 135 150 170 190 200 B 25 400 400 400 400 390 385 380 375 3...

Страница 37: ...145 152 162 170 180 195 210 250 290 375 B 20 600 590 580 575 560 550 540 530 515 500 485 465 450 425 400 370 375 A 25 130 130 130 132 134 136 138 140 146 150 155 160 170 180 195 210 230 250 275 320 37...

Страница 38: ...20 130 140 150 165 180 200 225 250 280 325 375 440 520 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 580 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460...

Страница 39: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Страница 40: ...40 www ecoflam burners com EN 420010940500 APPENDIX Electrical diagrams...

Страница 41: ...41 www ecoflam burners com EN 420010940500 APPENDIX Electrical diagrams...

Страница 42: ...IETA RISERVATA DELLA DITTA ECOFLAM S p A DATA FIRMA DATA FIRMA CONTROLLATO DESCRIZIONE MODIFICA DISEGNATO DATA FIRMA COMUNICARE A TERZI IL CONTENUTO DEL PRESENTE A TERMINE DI LEGGE E VIETATO RIPRODURR...

Страница 43: ...43 www ecoflam burners com EN 420010940500...

Страница 44: ...1 PRE Multiflam 600 1 PRE 7 8 45 28 51 52 59 6 5 65 27 17 46 16 18 15 19 26 50 53 69 59 70 57 55 56 58 43 29 14 31 33 30 35 44 2 32 60 61 61 42 36 41 40 39 38 37 34 63 67 49 30 30 48 48 68 64 1 9 62...

Страница 45: ...H Comepi 65324098 65324098 22 GAS HEAVY OIL SELECTOR Comepi a ECX1 65324099 65324099 23 SELECTOR RCK 194L E12 8751 740160016800 740160016800 24 LAMP LYVIA 10X28 BA9S 65324100 65324100 RED LED 65325033...

Страница 46: ...65324817 65324817 59 HEATING ELEMENT 50 W 65323072 65323072 60 PILOT GAS VALVE BRAHMA EG12SRGMO 65323595 65323595 61 COIL BRAHMA EG12SR 65323707 65323707 62 GAS GOVERNOR 1 2 FG1B 15 65325207 65325207...

Страница 47: ...47 www ecoflam burners com EN 420010940500...

Страница 48: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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