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19

www.ecoflam­burners.com

EN

420010930200

START­UP: CHECKING PROCEDURE, RECORDING COMMISSIONING DATA

CHECKS BEFORE COMMISSIONING:

• That the burner is assembled in 

accordance with the instructions given 
here.

• Setting the combustion components.
• All electrical connections must be 

correct.

• Check the burner motor for correct 

direction of rotation.

• The heat generator must be ready for 

operation, and the operating regulations 
for the heat generator must be 
observed.

• The heat generator and heating system 

must be filled with water and the 
circulating pumps must be in operation.

• The temperature regulator, pressure 

regulator, low water detectors and any 
other safety or limiting devices that 
might be fitted must be connected and 
operational.

• The exhaust gas duct must be 

unobstructed and the secondary air 
system, if available, must be operational.

• An adequate supply of fresh air must be 

guaranteed.

• Make a test of the all gas-carrying 

elements for absence of leaks.

• With burner in starting position check 

that air damper is in “CLOSED” position.

• Check that control box is unlocked and 

in its original position.

• A standard-compliant measuring point 

must be available, the exhaust gas duct 
up to the measuring point must be free 
of leaks to prevent anomalies in the
measurement results.

GAS START­UP

• Connect the measuring instruments for 

the gas head pressure on the test 
connection downstream of the gas 
damper and the air pressure on the 
burner test connection.

• Open the gas shut-off valve before the 

gas-armatures and test the gas pressure
on the pressure gauge 

• Set the “Manual-Automatic” selector 

switch to “Manual”.

If the gas valves are tested for absence of
leaks, this should be continued until a
positive result is obtained. If a valve is
found to leak, the program will not step
forward to the control box.
The burner will start according to the
program flow of the control box.

Prior to the initial fuel feed start make
a functional test of the burner program
flow:

Gas system:

• Shortly open the gas shut-off valve
before the gas train until pressure is
available and close again.
• Start burner and check program flow for
correct start-up sequence:
1. Fan.
2. Pre-ventilation damper.
3. Check air pressure.
4. Partial-load damper.
5. Ignition.
6. Valves open.
7. Shut-off upon trouble after expiry of
safety period (see control box) or shut-off
because of gas supply failure.
7. The burner will either stop as the gas
valves open (due to gas pressure
decrease) or lock out at the end of the
safety time.
• Unlock the control box.

Recording commissioning data

Test

n°1

n°2

n°3

n°4

Date

Model

Type gas

Gas calorific value 

Gas inlet pressure 

                   mbar

Adjustment gas pressure

Volumetric gas flow rate

                  Nm

3

/h

Burner output

min                 kW

Burner output

max                kW

Flue gas temperature

                        C°

Air temperature 

                        C°

CO

2

                                         

%

CO

                     ppm

NOx

                     ppm

Performance

                        %

Corrective action

Operator name

Company 

WARNING

Содержание 3145132

Страница 1: ...e parts list GAS BURNERS EN BLU 7000 1 PRE BLU 8000 1 PRE BLU 10000 1 PRE BLU 12000 1 PRE Gas train manual is separate www ecoflam burners com BLU 7000 1 PRE TC 3145132 BLU 8000 1 PRE TC 3145133 BLU 1...

Страница 2: ...on 8 Overall dimensions 9 Gas operating mode General safety functions 10 Installation 11 Fitting the burner to the boiler 11 Gas line 12 Pilot gas train kit and accessories connection Head loss diagra...

Страница 3: ...ing removed the packaging check that the contents are in good condition and correspond with what was ordered If in doubt contact the manufacturer The burner must be installed by a qualified individual...

Страница 4: ...rain completion are available but it is mandatory for the local installer in this case to comply to the local safety regulations For burners over 1700 kW gas train connection pipe must be ordered Kits...

Страница 5: ...wer motor 5 Hinge flange 6 Blast tube 7 Burner head 8 Burner fixing flange 9 Air flap regulation 12 Lifting eyebolts 14 Gas servomotor 15 Air servomotor 19 Gas filter 20 Ball valve 23 Antivibration co...

Страница 6: ...Other accessories Eco am gas trains are delivered separately for all gas and dual fuel burners and are available in different con gurations Double gas valves with actuators and regulator VGD Siemens a...

Страница 7: ...nge DN65 to DN125 depending on the gas train selected NATURAL GAS pressure mbar 60 500 85 500 115 500 175 500 LPG pressure mbar 125 500 185 500 110 500 160 500 Air regulation Type Air flap Air flap Ai...

Страница 8: ...and adapt it to some special boiler or application L m 2000 3000 4000 5000 6000 7000 8000 9000 10000 4 5 1000 2000 3000 1000 6 11000 0 2 3 7 8 12000 kW 13000 9 10 11 Nm3 h 100 200 300 400 500 kcal h...

Страница 9: ...dimension for the hole on the boiler flange in order to fit the burner Make sure that between the boiler and the blast tube proper insulation is fitted Model X Y Z kg BLU 7000 1 1750 2380 1460 BLU 800...

Страница 10: ...per will be closed when the burner is out of operation and will thus prevent cold air flowing through the burner chamber heat exchanger and chimney The interior cooling losses will thus be greatly min...

Страница 11: ...gasket on the burner flange and install the burner into the boiler by fixing nuts into the bolts The space between the blast tube and the boiler lining must be sealed with appropriate insulating mate...

Страница 12: ...en to observe the flue resistance of the boiler and the gas pressure loss of the burner and valves and instruments group GAS VALVES AND INSTRUMENTS GROUP The gas valves and instruments group can be co...

Страница 13: ...sure 1 bar WARNING Pilot gas train must be connected according to the drawing of the gas line GAS VALVES ADJUSTMENT Note the pilot valves are pre adjusted in the factory To increase or reduce the gas...

Страница 14: ...VGD 40 100 no yellow 70 500 FILTER DN 100 75 500 VGD 40 080 no yellow 115 500 5C 2 FILTER DN 80 140 500 VGD 40 065 no yellow 225 500 FILTER DN 65 280 500 0 10 20 30 40 50 60 70 80 90 100 110 120 130 1...

Страница 15: ...VGD 40 100 no yellow 100 500 FILTER DN 100 110 500 VGD 40 080 no yellow 170 500 6C 2 FILTER DN 80 210 500 VGD 40 065 no yellow 320 500 FILTER DN 65 410 500 10 20 30 40 50 60 70 80 90 100 110 120 350 4...

Страница 16: ...ILTER DN 100 165 500 VGD 40 080 no yellow 230 500 7C 2 FILTER DN 80 290 500 VGD 40 065 no yellow 440 500 FILTER DN 65 550 500 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 500 60...

Страница 17: ...pressure MAX mbar Diagram BLU 12000 1 PRE MULTICALOR 1200 1 MULTIFLAM 1200 1 VGD 40 150 no yellow 150 500 8C FILTER DN 150 160 500 VGD 40 125 no yellow 160 500 FILTER DN 125 175 500 VGD 40 100 no yel...

Страница 18: ...AL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and control are connected to the terminal block of the...

Страница 19: ...ents for the gas head pressure on the test connection downstream of the gas damper and the air pressure on the burner test connection Open the gas shut off valve before the gas armatures and test the...

Страница 20: ...to be exceeded DETERMINING THE VOLUMETRIC GAS FLOW RATE The thermal furnace output of a boiler QF is the amount of heat supplied with the gas in a unit of time When taking the burner into operation t...

Страница 21: ...ll be modified only when you are not able to reach the suggested combustion value by adjusting the air flow in the maximum flame B START UP THE BURNER The control box starts the pre purge cycle the fa...

Страница 22: ...essure gauge is available connected to pressure port E until reaching a pressure drop of 1 mbar 10 mm of W G Slowly increase the adjustment value of the air pressure switch until to have the burner lo...

Страница 23: ...temperature difference between the fuel air mixture entering the furnace chamber and the gases discharged Any increase in the excess of air and the resultant higher exhaust gas volume will cause the e...

Страница 24: ...e electrodes after any intervention as wrong position could cause ignition troubles GAS FILTER CLEANING GAS PILOT FILTER CLEANING Check and clean the gas filter in the pilot gas valve REMOVING THE BLA...

Страница 25: ...m APPENDIX Display Control box Damper actuators Always switch off the power supply before installing or removing the control unit Do not attempt to open or carry out repairs on the control unit Jump t...

Страница 26: ...26 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 27: ...27 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 28: ...28 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 29: ...29 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 30: ...1 PRE BLU 10000 1 PRE BLU 12000 1 PRE 0 15 30 45 60 75 90 0 I GAS B T 3 x x 0220 0210 0150 0160 0010 0020 0390 0380 0040 0050 0060 0070 0130 0170 0080 0100 0090 0110 0120 0180 0140 0190 0200 0230 024...

Страница 31: ...220008600 0180 MAIN SWITCH cod 40100I1509 65323064 65323064 0190 LAMP Elettrospring EL N SC4 65322053 65322053 0200 FUSE SUPPORT FUSIT FH B528 65322181 65322181 0210 TIMER AEG GMETV 65324073 0220 ANTI...

Страница 32: ...740220008400 0180 MAIN SWITCH cod 40100I1509 65323064 65323064 0190 LAMP Elettrospring EL N SC4 65322053 65322053 0200 FUSE SUPPORT FUSIT FH B528 65322181 65322181 0210 TIMER AEG GMETV 65324073 65324...

Страница 33: ...33 www ecoflam burners com EN 420010930200...

Страница 34: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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