background image

20

www.ecoflam­burners.com

EN

420010930200

EXHAUST GAS TEST

Q

F

Q

N

1000

= 1136 kW

Volumetric gas flow rate at STP:

v

Bn

=   

Q

N

=    

1000

= 125 m

3

/h

Volumetric gas flow rate in operating
condition:

v

BB

= v

Bn

T

=     

p

n

= 125   

273+15  1013,25

= 123,9 m

3

/h

To ensure an economically efficient and
trouble-free operation of the system it will
be necessary to adjust the burner
specifically in accordance with the furnace
system. This is achieved by means of a
fuel-combustion air compound control unit
which adjusts the burner to ensure a
proper combustion. Exhaust gas tests are
required for this purpose.
The percentage CO2 and O2 and the
exhaust gas temperature will have to be
measured to determine the efficiency and
combustion quality.
Prior to any measurement make sure to
check the boiler and exhaust gas system
for absence of leaks.

Secondary air will falsify the measured
results

Check that the exhaust gases have a
residual oxygen (O2) content as low as
possible and a carbon dioxide (CO2)
content as high as possible.
The carbon monoxide content of the
exhaust gases must be below the currently
applicable specifications in all load stages.
In the fuel oil combustion mode the
permissible soot number in the exhaust
gas is not allowed to be exceeded

DETERMINING THE VOLUMETRIC
GAS FLOW RATE

The thermal furnace output of a boiler (QF)
is the amount of heat supplied with the gas
in a unit of time.
When taking the burner into operation the
volumetric fuel flow rate should be
selected according to the nominal thermal
capacity of the boiler. 

Example:

Nom. thermal output

Q

N

1000 kW

Boiler efficiency

n

K

0,88

Calorific value of gas Hu

9,1 kWh/m

3

Gas pressure

p

U

100 mbar

Barometer reading

p

amb

980 mbar

Gas temperature
relative

t

gas

15°C

Gas temperature
absolute

T

(t

gas+

273)

Standard atmosferic
pressure

p

n

1013 mbar

0,88

n

K

H

u

*n

K

9,1*0,88

273

p

amb

+ p

u

273

980+100

Recommended combustion parameters

Ratio between O

2

- and CO

2

for natural gas H (CO

2

max = 11,7%)

Ratio between O

2

- and CO

2

for light oil EL (CO

2

max = 15,40%)

Ratio between O

2

- and CO

2

for heavy oil S (CO

2

max = 15,60%)

O

2

= 21   CO

2

max - CO

2

gem = %

CO

2

max

WARNING:

if the installation is above sea level the output of the burner

vary base on the diagram.
The regulation of the burner in this case shall take into account the
reduced power of the burner due to the missing air.

Fuel

Recommended

(%) CO2

Recommended

(%) O2

Natural gas

10 ÷ 9

3,1 ÷ 4,8

Light oil

13 ÷ 11,5

3,3 ÷ 5,3

Heavy oil

12,5 ÷ 11

4,2 ÷ 6,2

0

0

5

00

1000

1

5

00

2000

2

5

00

3000

3

5

00

4

000

45

00

5

000

5

10

1

5

20

2

5

30

3

5

4

0

45

5

0

M

e

a

a

ir pressure vs

.

 

a

ltitude 

a

bove se

a

-level 

F

a

ca

p

ac

ity redu

c

ed by [%]

A

ltitude of inst

a

ll

a

tion site [

m

]

CO

2

gem = % CO

2

measured on dry flue gases

Содержание 3145132

Страница 1: ...e parts list GAS BURNERS EN BLU 7000 1 PRE BLU 8000 1 PRE BLU 10000 1 PRE BLU 12000 1 PRE Gas train manual is separate www ecoflam burners com BLU 7000 1 PRE TC 3145132 BLU 8000 1 PRE TC 3145133 BLU 1...

Страница 2: ...on 8 Overall dimensions 9 Gas operating mode General safety functions 10 Installation 11 Fitting the burner to the boiler 11 Gas line 12 Pilot gas train kit and accessories connection Head loss diagra...

Страница 3: ...ing removed the packaging check that the contents are in good condition and correspond with what was ordered If in doubt contact the manufacturer The burner must be installed by a qualified individual...

Страница 4: ...rain completion are available but it is mandatory for the local installer in this case to comply to the local safety regulations For burners over 1700 kW gas train connection pipe must be ordered Kits...

Страница 5: ...wer motor 5 Hinge flange 6 Blast tube 7 Burner head 8 Burner fixing flange 9 Air flap regulation 12 Lifting eyebolts 14 Gas servomotor 15 Air servomotor 19 Gas filter 20 Ball valve 23 Antivibration co...

Страница 6: ...Other accessories Eco am gas trains are delivered separately for all gas and dual fuel burners and are available in different con gurations Double gas valves with actuators and regulator VGD Siemens a...

Страница 7: ...nge DN65 to DN125 depending on the gas train selected NATURAL GAS pressure mbar 60 500 85 500 115 500 175 500 LPG pressure mbar 125 500 185 500 110 500 160 500 Air regulation Type Air flap Air flap Ai...

Страница 8: ...and adapt it to some special boiler or application L m 2000 3000 4000 5000 6000 7000 8000 9000 10000 4 5 1000 2000 3000 1000 6 11000 0 2 3 7 8 12000 kW 13000 9 10 11 Nm3 h 100 200 300 400 500 kcal h...

Страница 9: ...dimension for the hole on the boiler flange in order to fit the burner Make sure that between the boiler and the blast tube proper insulation is fitted Model X Y Z kg BLU 7000 1 1750 2380 1460 BLU 800...

Страница 10: ...per will be closed when the burner is out of operation and will thus prevent cold air flowing through the burner chamber heat exchanger and chimney The interior cooling losses will thus be greatly min...

Страница 11: ...gasket on the burner flange and install the burner into the boiler by fixing nuts into the bolts The space between the blast tube and the boiler lining must be sealed with appropriate insulating mate...

Страница 12: ...en to observe the flue resistance of the boiler and the gas pressure loss of the burner and valves and instruments group GAS VALVES AND INSTRUMENTS GROUP The gas valves and instruments group can be co...

Страница 13: ...sure 1 bar WARNING Pilot gas train must be connected according to the drawing of the gas line GAS VALVES ADJUSTMENT Note the pilot valves are pre adjusted in the factory To increase or reduce the gas...

Страница 14: ...VGD 40 100 no yellow 70 500 FILTER DN 100 75 500 VGD 40 080 no yellow 115 500 5C 2 FILTER DN 80 140 500 VGD 40 065 no yellow 225 500 FILTER DN 65 280 500 0 10 20 30 40 50 60 70 80 90 100 110 120 130 1...

Страница 15: ...VGD 40 100 no yellow 100 500 FILTER DN 100 110 500 VGD 40 080 no yellow 170 500 6C 2 FILTER DN 80 210 500 VGD 40 065 no yellow 320 500 FILTER DN 65 410 500 10 20 30 40 50 60 70 80 90 100 110 120 350 4...

Страница 16: ...ILTER DN 100 165 500 VGD 40 080 no yellow 230 500 7C 2 FILTER DN 80 290 500 VGD 40 065 no yellow 440 500 FILTER DN 65 550 500 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 500 60...

Страница 17: ...pressure MAX mbar Diagram BLU 12000 1 PRE MULTICALOR 1200 1 MULTIFLAM 1200 1 VGD 40 150 no yellow 150 500 8C FILTER DN 150 160 500 VGD 40 125 no yellow 160 500 FILTER DN 125 175 500 VGD 40 100 no yel...

Страница 18: ...AL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and control are connected to the terminal block of the...

Страница 19: ...ents for the gas head pressure on the test connection downstream of the gas damper and the air pressure on the burner test connection Open the gas shut off valve before the gas armatures and test the...

Страница 20: ...to be exceeded DETERMINING THE VOLUMETRIC GAS FLOW RATE The thermal furnace output of a boiler QF is the amount of heat supplied with the gas in a unit of time When taking the burner into operation t...

Страница 21: ...ll be modified only when you are not able to reach the suggested combustion value by adjusting the air flow in the maximum flame B START UP THE BURNER The control box starts the pre purge cycle the fa...

Страница 22: ...essure gauge is available connected to pressure port E until reaching a pressure drop of 1 mbar 10 mm of W G Slowly increase the adjustment value of the air pressure switch until to have the burner lo...

Страница 23: ...temperature difference between the fuel air mixture entering the furnace chamber and the gases discharged Any increase in the excess of air and the resultant higher exhaust gas volume will cause the e...

Страница 24: ...e electrodes after any intervention as wrong position could cause ignition troubles GAS FILTER CLEANING GAS PILOT FILTER CLEANING Check and clean the gas filter in the pilot gas valve REMOVING THE BLA...

Страница 25: ...m APPENDIX Display Control box Damper actuators Always switch off the power supply before installing or removing the control unit Do not attempt to open or carry out repairs on the control unit Jump t...

Страница 26: ...26 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 27: ...27 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 28: ...28 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 29: ...29 www ecoflam burners com EN 420010930200 APPENDIX Electrical diagrams...

Страница 30: ...1 PRE BLU 10000 1 PRE BLU 12000 1 PRE 0 15 30 45 60 75 90 0 I GAS B T 3 x x 0220 0210 0150 0160 0010 0020 0390 0380 0040 0050 0060 0070 0130 0170 0080 0100 0090 0110 0120 0180 0140 0190 0200 0230 024...

Страница 31: ...220008600 0180 MAIN SWITCH cod 40100I1509 65323064 65323064 0190 LAMP Elettrospring EL N SC4 65322053 65322053 0200 FUSE SUPPORT FUSIT FH B528 65322181 65322181 0210 TIMER AEG GMETV 65324073 0220 ANTI...

Страница 32: ...740220008400 0180 MAIN SWITCH cod 40100I1509 65323064 65323064 0190 LAMP Elettrospring EL N SC4 65322053 65322053 0200 FUSE SUPPORT FUSIT FH B528 65322181 65322181 0210 TIMER AEG GMETV 65324073 65324...

Страница 33: ...33 www ecoflam burners com EN 420010930200...

Страница 34: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

Отзывы: