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©2009 Eco-Orlan USA LLC.  All Rights 

Reserved

                                                             

 

 Revised August 2009. 

 

Table of Contents 

 
 

1.

  Safety 

 

 

 

 

 

 

 

 

3  

2.

  Boiler’s Usage 

 

 

 

 

 

 

 

3.

  System Design Considerations and Sizing of the Boiler 

 

 

 

4.

  Wood and Gasification Process   

 

 

 

 

 

5.  

Heat Storage Tank

 

 

 

 

 

 

 

 

4

 

6.

  Gasification   

 

 

 

 

 

 

 

7.

  Technical data of a boiler 

 

 

 

 

 

 

8.

  Boiler’s Construction   

 

 

 

 

 

 

9.

  Installation 

 

 

 

 

 

 

 

 

10.

  Location 

 

 

 

 

 

 

 

 

11.

  Chimney Specifications 

 

 

 

 

 

 

12.

  Combustion Air 

 

 

 

 

 

 

 

13.

  Boiler Set Up 

 

 

 

 

 

 

 

14.

  Piping 

 

 

 

 

 

 

 

 

15.

  Four-way Mixing Valve 

 

 

 

 

 

 

10 

16.

  Filling the Boiler and Heating System   

 

 

 

 

11 

17.

  Wiring Schematic for the RK-2001UA Controller and the Module Connections   

11   

18.

  Temperature Controller 

 

 

 

 

 

 

12 

a)

 

Setting up the parameters – service mode 

 

 

 

 

13 

b)

 

Pressure fan work parameters  

 

 

 

 

 

14 

c)

 

Circulating pump parameters   

 

 

 

 

 

14 

d)

 

Boiler’s work temperature setting 

 

 

 

 

 

15 

e)

 

Boiler’s overheating protection 

 

 

 

 

 

15 

f)

 

No fuel 

 

 

 

 

 

 

 

 

15 

g)

 

Device failures 

 

 

 

 

 

 

 

15 

h)

 

Device removal 

 

 

 

 

 

 

 

16 

i)

 

Specifications 

 

 

 

 

 

 

 

16 

 

19.

  Starting and Operating the Boiler for the First Time 

 

 

 

16 

 

20.

  Boiler Shutdown 

 

 

 

 

 

 

 

17 

 

21.

  Operating Temperature 

 

 

 

 

 

 

17 

 

22.

  Primary, Secondary and Blower Air Inlet Settings/ Air Adjustment Guide 

 

17 

 

23.

  Air Controls Functions 

 

 

 

 

 

 

18 

 

24.

  Maintaining Tight Seals 

 

 

 

 

 

 

19 

 

  

25.

  Off Season Preparation 

 

 

 

 

 

 

19 

 

26.

  Disposal and Recycling of Boiler Components 

 

 

 

 

20 

 

27.

  Troubleshooting Table 

 

 

 

 

 

 

20 

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание Paxo Series

Страница 1: ...1 2009 Eco Orlan USA LLC All Rights Reserved Revised August 2009 Operating Manual Paxo line of Orlan boilers Wood gasification boilers from 18 80 kW 75 275k Btu...

Страница 2: ...c for the RK 2001UA Controller and the Module Connections 11 18 Temperature Controller 12 a Setting up the parameters service mode 13 b Pressure fan work parameters 14 c Circulating pump parameters 14...

Страница 3: ...UV and CE Testing and certification for North American certifications UL 391 ETL and CSA are in progress Orlan boilers are efficient and environmentally friendly Heating your home and domestic water h...

Страница 4: ...eral rule hardwood stacked for one year under cover is usually ready for use as a fuel in the Paxo boiler Wood that has been properly stored for two years is the best Wood is a fuel which can be stock...

Страница 5: ...wood is burned in the top primary combustion chamber where heat from the flame breaks the wood structure down into charcoal and then into combustible gas This gas passes through the ceramic nozzle or...

Страница 6: ...41 40 75 51 5 65 Hot water outlet I inch 13 4 12 6 12 6 24 0 24 0 Diameter of chimney flue J inch 8 0 8 0 8 0 8 0 8 0 Width with coil K inch 26 28 3 28 3 33 9 33 9 Height of coil connection L inch 39...

Страница 7: ...or handle 10 Loading chamber gasification 11 Fan tap 12 Fan 13 Fan casing 14 Nozzle of refractory concrete 15 Secondary air adjustment 16 Combustion chamber 17 Bottom door 18 Smoke tube heat exchanger...

Страница 8: ...te into these rooms a carbon monoxide alarm must be installed that can give a warning regarding possible escapes of carbon monoxide into the inhabited rooms As an additional precautionary measure the...

Страница 9: ...That can be easily checked by opening a window or door to see if the problem goes away 13 Boiler Set Up The boiler is shipped completely assembled and ready for installation and use The boiler should...

Страница 10: ...stem needs to be changed e g due to outside temperature changes seasonal changes A four way mixing valve is an essential component of any Paxo boiler installation Four way mixing valves can be used in...

Страница 11: ...which will corrode the boiler and other parts over time if enough oxygen is allowed into the system For freeze protection use only non toxic hydronic heating system antifreeze available from plumbing...

Страница 12: ...multipurpose output which allows connecting the mixing valve the alarm signal or an additional gas or oil boiler Before turning on the device by master switch connect controller pressure fan and circu...

Страница 13: ...START button the fan starts to work and the control process begins STOP button stops the fan for example allowing to add fuel to the boiler If the controller isn t in service mode the display shows wa...

Страница 14: ...which you can return by choosing the Prod option b Pressure fan work parameters Fan power 100 this value defines power of the fan When r parameter is set to 0 10 this is the maximum power of the fan...

Страница 15: ...m by pressing STOP button Additional output work mode Ar 0 the controller has been equipped with a multipurpose output that can work in one of the following modes mode Ar 0 output may control the oil...

Страница 16: ...this state 7 Add more wood 8 Wait another 15 to 20 minutes for a charcoal layer to accumulate 9 Close both upper and lower doors 10 Pull the bypass damper closed toward you and switch on the controlle...

Страница 17: ...below 140 F This can be achieved with a properly installed 3 way or 4 way mixing valve 22 Primary Secondary and Blower Air Inlet Settings A critical phase of successful set up of a Paxo boiler for op...

Страница 18: ...e primary air inlets determine how much air is available in the primary upper combustion chamber where the fuel undergoes pyrolysis The secondary air inlets regulate how much air goes into the steel t...

Страница 19: ...e new shape of the sealing rope To do that remove the door loosen the cap turn the hinge 360 and tighten the blocking nut to block the hinge retaining screw The upper and lower hinges should be adjust...

Страница 20: ...oo moist Use properly seasoned wood Primary or secondary air conduit choked Call service not covered by warranty Wrong regulation of the air and wood gas Call service not covered by warranty Nozzle da...

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