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1-6 Special tools

a

1

7

11

15

2

8

12

16

3

4 : = 4 mm

5 : = 3 mm

9

13

17

6

10

14

7

SERVICE INFORMATION

PPF-2100  PPT-2100
PPT-2400  PPFD-2400

Key

Part Number

Description

Used for:

1

Tachometer

Measuring engine speed

2

363018-00310

Washer

Installing crankcase oil seal of starter side

3

433019-12330

Flange nut

Removing magneto rotor (flywheel) Use key No.18 together

4

895610-79920

L-hex wrench (4 mm) Removing and installing hex. socket bolts (M5)

5

895612-79920

L-hex wrench (3 mm) Removing and installing hex. socket bolts (M4)

6

897701-06030

Bearing wedge

Removing ball bearings on crankshaft

7

897701-14732

Bearing tool

Removing and installing crankcase ball bearings

8

897702-30131

Piston pin tool

Removing and installing piston pin (Use 8 mm dia. adapter.)

9

897705-11520

Bearing tool

Removing and installing con-rod small end needle bearing

10

897708-19835

Worm remover

Removing and installing worm for auto-oiler

11

897712-04630

2-pin wrench

Removing and installing pawl carrier

12

897714-24330

Oil seal tool

Installing crankcase oil seals

13

897726-09130

Oil seal tool

Removing clutch drum and installing drive gear ball bearing

14

897800-79931

Spark tester

Checking ignition system

15

897803-30130

Pressure tester

Checking carburetor and crankcase leakages

16

897835-16131

Pressure connector

Checking crankcase and cylinder leakages

17

900100-08008

Bolt

Removing magneto rotor (flywheel) Use key No.3 together

Содержание Power Pruner PPF-2100

Страница 1: ...F 2100 PPT 2100 PPT 2400 PPFD 2400 Reference No 17 21C 00 ISSUED 200007 SERVICE DATA 1 17 21C 00 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specifications 2 3 1 2 Technical data 4 1 3 Torque limits 5 1...

Страница 2: ...e Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 Clutch Type Centrifugal 2 shoe...

Страница 3: ...CJ 7Y BPM7A CJ 7Y Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 C...

Страница 4: ...s mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 33 28 28 Carburetor Model C1U K52 WT424B Type Diaphragm horizontal draught Supplier ZAMA Walbro Venturi Size mm in 18 5 0 335 7 94 0 313 Throttle Bore...

Страница 5: ...Pawl carrier M 8 80 100 8 10 70 90 system Starter case M 4 22 28 2 2 2 8 19 24 Ignition Ignition coil M 4 38 55 3 8 5 5 33 48 system Fan cover M 4 38 55 3 8 5 5 33 48 Spark plug M14 150 170 15 17 130...

Страница 6: ...PT 2400 PPFD 2400 A Cylinder bore When plating is worn and aluminum can be seen B Piston outer diameter Min 32 10 1 264 33 90 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 06...

Страница 7: ...ng tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and installing con r...

Страница 8: ...rive gear J Worm gear K Sprocket shaft L Bevel gear M Check valve N Oil tank O Oil tank cap P Oil strainer Q Oil pipe grommet R Inlet oil line S Auto oiler assembly T Outlet oil line 2 SERVICE PROCEDU...

Страница 9: ...hecking oil filter and check valve 1 Pry out oil pipe grommet A and pull out oil line and oil filter B 2 Wash oil filter in suitable clean solvent or replace the filter with a new one if damaged 3 Rem...

Страница 10: ...e of the used worm gear may be enlarged and the worm gear may slip on sprocket shaft 1 Screw worm gear into the worm remover A 2 Apply oil to the tapered side of worm gear 3 Tap on to sprocket shaft u...

Страница 11: ...ctor and try again If not using oil seal tool set bearing on a vise supporting inner race and push in drive gear 6 Install retaining ring NOTE When replacing drive gear always replace bearings as a se...

Страница 12: ...ocket bolts tightening to torque specification of 2 5 4 0 N m 25 40 kgf cm 29 46 in lbs 6 Install worm gear onto sprocket shaft Refer to 2 6 Inserting worm gear 7 Connect outlet oil line A to auto oil...

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