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10

SERVICE PROCEDURE

PPF-2100  PPT-2100

PPT-2400  PPFD-2400

(A)

(B)

(C)

(A)

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6

0

9

2-5 Removing worm gear

1. Remove  E-ring,  washer,  sprocket,  another
washer, then auto-oiler.

2. Screw worm remover #897708-19835 (A) on to
the worm.

3. Insert handle (B) in the tool.

4. Screw  hex  socket  bolt  (C)  in  the  center  of  the
handle until the bolt touches the center of sprocket
shaft end.

5. Tighten the bolt with wrench holding handle (B)
until the worm comes off.

2-6 Inserting worm gear

NOTE: Do not reuse removed worm gear.  Bore
of  the  used  worm  gear  may  be  enlarged  and
the worm gear may slip on sprocket shaft.

1. Screw worm gear into the worm remover (A).

2. Apply oil to the tapered side of worm gear.

3. Tap  on  to  sprocket  shaft  until  the  worm  gear
bottoms.

2-7 Replacing bar stud

1. Install  two  nuts  on  defective  stud  and  tighten
them against each other.

2. Turn nut counterclockwise to remove stud.

If it is hard to remove stud, hold defective stud in a
vise  and  tur n  the  gear  case  body  counter
clockwise, or use a suitable stud remover.

3. Install two nuts to new stud and secure the nuts
against each other.

NOTE:  Apply  small  amount  of  adhesive
(Loctite #609 or equivalent) to the stud.

4. Tur n  nut  clockwise  to  install  stud  until  it
bottoms.

Содержание Power Pruner PPF-2100

Страница 1: ...F 2100 PPT 2100 PPT 2400 PPFD 2400 Reference No 17 21C 00 ISSUED 200007 SERVICE DATA 1 17 21C 00 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specifications 2 3 1 2 Technical data 4 1 3 Torque limits 5 1...

Страница 2: ...e Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 Clutch Type Centrifugal 2 shoe...

Страница 3: ...CJ 7Y BPM7A CJ 7Y Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm3 U S fl oz 420 14 2 C...

Страница 4: ...s mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 33 28 28 Carburetor Model C1U K52 WT424B Type Diaphragm horizontal draught Supplier ZAMA Walbro Venturi Size mm in 18 5 0 335 7 94 0 313 Throttle Bore...

Страница 5: ...Pawl carrier M 8 80 100 8 10 70 90 system Starter case M 4 22 28 2 2 2 8 19 24 Ignition Ignition coil M 4 38 55 3 8 5 5 33 48 system Fan cover M 4 38 55 3 8 5 5 33 48 Spark plug M14 150 170 15 17 130...

Страница 6: ...PT 2400 PPFD 2400 A Cylinder bore When plating is worn and aluminum can be seen B Piston outer diameter Min 32 10 1 264 33 90 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 06...

Страница 7: ...ng tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and installing con r...

Страница 8: ...rive gear J Worm gear K Sprocket shaft L Bevel gear M Check valve N Oil tank O Oil tank cap P Oil strainer Q Oil pipe grommet R Inlet oil line S Auto oiler assembly T Outlet oil line 2 SERVICE PROCEDU...

Страница 9: ...hecking oil filter and check valve 1 Pry out oil pipe grommet A and pull out oil line and oil filter B 2 Wash oil filter in suitable clean solvent or replace the filter with a new one if damaged 3 Rem...

Страница 10: ...e of the used worm gear may be enlarged and the worm gear may slip on sprocket shaft 1 Screw worm gear into the worm remover A 2 Apply oil to the tapered side of worm gear 3 Tap on to sprocket shaft u...

Страница 11: ...ctor and try again If not using oil seal tool set bearing on a vise supporting inner race and push in drive gear 6 Install retaining ring NOTE When replacing drive gear always replace bearings as a se...

Страница 12: ...ocket bolts tightening to torque specification of 2 5 4 0 N m 25 40 kgf cm 29 46 in lbs 6 Install worm gear onto sprocket shaft Refer to 2 6 Inserting worm gear 7 Connect outlet oil line A to auto oil...

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